EasyManuals Logo

Polaris Sportsman 500 Service Manual

Polaris Sportsman 500
381 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #108 background imageLoading...
Page #108 background image
ENGINE
3.39
PISTON REMOVAL
1. Remove circlip. Note piston directional arrow pointing
toward the right (Mag) side of engine.
2. Removepistoncirclipandpushpistonpinout ofpiston.
If necessary, heat thecrownof thepistonslightly witha
propane torch. CAUTION: Do not apply heat to the
piston rings. The ring may lose radial tension.
3. Remove top compression ring.
*Usinga pistonring pliers: Carefully expand ring andlift
it off the piston. CAUTION: Do not expand the ring more
than the amount necessary to remove it from the piston, or
the ring may break.
*Byhand: Placing both thumbs as shown, spread thering
open andpush up onthe opposite side. Donot scratch the
ring lands.
4. Repeat procedure for second ring.
The oil control ring is a three piece design consisting of a
top and bottom steel rail and a center expander section.
The top rail has a locating tab on the end which fits into a
notch (A) in the upper oil ring land of the piston.
5. Remove the top rail first followed by the bottom rail.
6. Remove the expander.
A

Table of Contents

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Polaris Sportsman 500 and is the answer not in the manual?

Polaris Sportsman 500 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 500
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals