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Polaris Sportsman 500 Service Manual

Polaris Sportsman 500
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ENGINE
3.8
ACCESSIBLE COMPONENTS
The following components can be serviced or removed with the engine installed in the frame:
S Flywheel
S Alternator/Stator
S Starter Motor/Starter Drive
S Cylinder Head
S Cylinder
S Piston/RIngs
S Camshaft
S Rocker Arms
S Cam Chain and Sprockets
S Water Pump / Water Pump Mechanical Seal*
The following components require engine removal for service:
S Oil pump / Oil Pump Drive Gear
S Counterbalance Shaft or Bearing(s)
S Connecting Rod
S Crankshaft
S Crankshaft Main Bearings
S Crankcase
*It may be necessary to loosen engine mounts and move engine slightly to access water pump. Special tool PN
2872105 is required to replace mechanical seal with engine in frame.

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Polaris Sportsman 500 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 500
CategoryOffroad Vehicle
LanguageEnglish

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