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Polaris Sportsman 500 Service Manual

Polaris Sportsman 500
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MAINTENANCE
2.10
TRANSMISSION LUBRICATION
The transmission lubricant level should be checked and changed in accordance with the maintenance schedule.
S Be sure vehicle is level before proceeding.
S Check vent hose to be sure it is routed properly and unobstructed.
To check the level:
1. Remove dipstick and wipe clean.
2. Reinstall dipstick completely, remove and check the
level. Add the proper lubricant as required to bring
level into operating range as shown.
To change lubricant:
1. Remove skid plate (if necessary).
2. Place a drain pan beneath the transmission oil drain
plug area.
3. Remove the drain plug and wipe the magnetic end
clean to remove accumulated metallic filings.
4. After the oil has drained completely, install a new
sealing washer and install the drain plug. Torque to
14 ft. lbs. (19 Nm).
5. Addtheproperlubricantthroughthedipstickholeun-
til the oil level is between the upper and lower limits.
Do not overfill.
6. Check for leaks.
7. Reinstall skid plate if removed in step 1.
Dipstick
Specified Lubricant:
Polaris Premium Synthetic Gearcase Lubricant
PN 28 71477 (Gallo n) PN 2871478 (12 oz..)
Capacity: At change: Approx. 20 oz.....
Drain Plug:
14 ft. lbs. (19.4 Nm)
TRANSMISSION SPECIFICATIONS
Full
Operating
Range

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Polaris Sportsman 500 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 500
CategoryOffroad Vehicle
LanguageEnglish

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