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Polaris Sportsman 500 Service Manual

Polaris Sportsman 500
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ENGINE
3.63
ONEWAYVALVEINSTALLATION
Install the one way valve plunger, spring, and plug us-
ing a new sealing washer .
CAM CHAIN DRIVE SPROCKET INSTALLATION
1. Install the Woodruff key, drive sprocket, and
slottednut. T ightenthenuttothespecifiedtorque.
TENSIONER BLADE INSTALLATION
1. Install the tensioner blade and tighten the
mounting bolt to specified torque.
One Way Valve Plug Torque:
16 ft. lbs. (2.2 kg-m)
A
B
T ighten
Slotted Nut Torque:
35-51 ft. lbs. (4.71-6.86 kg-m)
Tensioner Blade Mounting Bolt Torque:
6 ft. lbs. (.828 kg-m)

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Polaris Sportsman 500 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 500
CategoryOffroad Vehicle
LanguageEnglish

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