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Polaris Sportsman 500 Service Manual

Polaris Sportsman 500
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TRANSMISSION
8.9
TRANSMISSION INSTALLATION
1. Apply Premium All Season grease to splines of
front output shaft ,install new O-ring in prop shaft,
insert output shaft into prop shaft.
2. Rotate transmission into place from right side of
frame.
3. Loosely install bottom transmission bolts.
4. Install lower right and left transmission mounting
bolts, front transmission bracket, and rear
stabilizer support bracket. Tighten transmission
bolts securely in the following sequence.
S Front support bracket upper and lower.
S Stabilizer bracket upper and lower.
S Bottom transmission bolts.
S Lower left and right transmission mounting bolts.
5. Apply anti--seize to splines of rear drive shafts,
insert drive shafts into transmission. Install left
and right rear uppercontrol arms. Installstabilizer
bar arm on stabilizer bar.
Install
bolts
Apply anti--
seize
to splines

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Polaris Sportsman 500 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 500
CategoryOffroad Vehicle
LanguageEnglish

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