PERIODIC MAINTENANCE 2-1
2
PERIODIC MAINTENANCE
CONTENTS
PERIODIC MAINTENANCE SCHEDULE .................................................... 2- 2
PERIODIC MAINTENANCE CHART..................................................... 2- 2
LUBRICATION POINTS ........................................................................ 2- 3
MAINTENANCE AND TUNE-UP PROCEDURES ....................................... 2- 4
AIR CLEANER....................................................................................... 2- 4
SPARK PLUG........................................................................................ 2- 5
VALVE CLEARANCE............................................................................ 2- 7
ENGINE OIL AND OIL FILTER ............................................................. 2-13
FUEL LINE............................................................................................. 2-14
ENGINE IDLE SPEED ........................................................................... 2-15
PAIR (AIR SUPPLY) SYSTEM.............................................................. 2-15
THROTTLE CABLE PLAY .................................................................... 2-15
CLUTCH ................................................................................................ 2-16
COOLING SYSTEM............................................................................... 2-17
DRIVE CHAIN........................................................................................ 2-19
BRAKE .................................................................................................. 2-22
TIRES..................................................................................................... 2-26
STEERING............................................................................................. 2-26
FRONT FORK........................................................................................ 2-27
REAR SUSPENSION ............................................................................ 2-27
EXHAUST PIPE BOLT AND NUT......................................................... 2-28
CHASSIS BOLTS AND NUTS .............................................................. 2-29
COMPRESSION PRESSURE CHECK ........................................................ 2-31
COMPRESSION TEST PROCEDURE .................................................. 2-31
OIL PRESSURE CHECK ............................................................................. 2-32
SDS CHECK................................................................................................. 2-33