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GSR600
Suzuki GSR600 User Manual
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ENG
INE 3-
31
CAM CHAI
N TENSIONER
INSPECT
ION
•
Che
ck
the co
ntact
ing sur
face
of the c
am c
hain
tension
er.
•
If i
t is wo
rn or
dam
aged, r
epla
ce it w
ith a n
ew
one.
CAM CHAI
N GUIDE
INSPECT
ION
•
Che
ck
the co
ntact
ing sur
faces
of the c
am c
hain
guide
s.
•
If th
ey a
re
wor
n or
damag
ed,
repl
ace the
m
with
the
new
on
es.
CYLINDER HEAD
AND VALVE
VAL
VE AND VA
LVE SPRIN
G DISASSEMB
LY
•
Rem
ove th
e tap
pet
1
a
nd shi
m
2
b
y fin
gers or
magneti
c
hand
.
Iden
tify the
posi
tion o
f each
remov
ed pa
rt.
82
84
Table of Contents
General Information 1
8
General Information
2
Periodic Maintenance
2
Fi System Diagnosis
2
Exhaust System
2
Electrical System
2
Servicing Information
2
Wiring Diagram
2
How to Use this Manual
3
Abbreviations Used in this Manual
5
Table of Contents
8
Warning/Caution/Note
9
General Precautions
9
Suzuki Gsr600K6 ('06-Model)
11
Serial Number Location
11
Fuel, Oil and Engine Coolant Recommendation
12
Fuel
12
Engine Oil
12
Brake Fluid
12
Front Fork Oil
12
Engine Coolant
13
Water for Mixing
13
Anti-Freeze/Engine Coolant
13
Liquid Amount of Water/Engine Coolant
13
Break-In Procedures
14
Cylinder Identification
14
Information Labels
15
Specifications
16
Drive Train
16
Periodic Maintenance
18
Periodic Maintenance Schedule
19
Periodic Maintenance Chart
19
Lubrication Points
20
Maintenance and Tune-Up Procedures
21
Air Cleaner
21
Spark Plug
22
Valve Clearance
24
Engine Oil and Oil Filter
30
Engine Oil Replacement
30
Fuel Line
31
Engine Idle Speed
32
Pair (Air Supply) System
32
Throttle Valve Synchronization
32
Throttle Cable Play
32
Clutch
33
Engine Coolant Level Check
34
ENGINE COOLANT Change
34
Cooling System
34
Drive Chain
36
Drive Chain Slack
37
Brake
39
Tires
43
Steering
43
Tire Tread Depth
43
Front Fork
44
Rear Suspension
44
Exhaust Pipe Bolt and Nut
45
Chassis Bolts and Nuts
46
Compression Pressure Check
48
Compression Test Procedure
48
Oil Pressure Check
49
Sds Check
50
Data at the Time of Racing
51
Engine
53
Engine Components Removable with Engine in Place
54
Engine Removal and Installation
55
Engine Removal
55
Engine Installation
61
Engine Disassembly
66
Engine Components Inspection and Service
79
Cylinder Head Cover
79
Cmp Sensor
79
Pair Reed Valve
79
Pcv Hose
80
Camshaft
80
Cam Chain Tension Adjuster
82
Cam Chain Tensioner
83
Cam Chain Guide
83
Cylinder Head and Valve
83
Clutch
92
Oil Pump
93
Starter Clutch
93
Generator
94
Water Pump
95
Gearshift System
95
Oil Pressure Regulator
96
Oil Strainer
96
Transmission
97
Cylinder
100
Piston and Piston Ring
101
Piston Ring Groove Width
102
Piston Ring Thickness
102
Piston Ring End Gap
102
Crankcase
103
Crankshaft and Conrod
110
Crankshaft Journal Bearing
114
Crankshaft Thrust Bearing
117
Engine Reassembly
119
Fi System Diagnosis
154
Precautions in Servicing
156
Electrical Parts
156
Fuse
157
Ecm/Various Sensors
157
Electrical Circuit Inspection Procedure
159
Using the Multi-Circuit Tester
162
Fi System Technical Features
163
Injection Time (Injection Volume)
163
Compensation of Injection Time (Volume)
164
Injection Stop Control
164
Fi System Parts Location
165
Fi System Wiring Diagram
167
Ecm Terminal
168
Self-Diagnosis Function
169
User Mode
169
Dealer Mode
170
Tps Adjustment
172
Fail-Safe Function
173
Fi System Troubleshooting
175
Customer Complaint Analysis
175
Visual Inspection
176
Self-Diagnostic Procedures
177
Self-Diagnosis Reset Procedure
177
Use of Sds Diagnostic Procedures
178
Use of Sds Diagnosis Reset Procedure
179
Show Data When Trouble (Displaing Data at the Time of Dtc)
180
Malfunction Code and Defective Condition
181
C11" (P0340) Cmp Sensor Circuit Malfunction
185
C12" (P0335) Ckp Sensor Circuit Malfunction
187
C13" (P0105-H/L) Iap Sensor Circuit Malfunction
189
C14" (P0120-H/L) Tp Sensor Circuit Malfunction
195
C15" (P0115-H/L) Ect Sensor Circuit Malfunction
200
C21" (P0110-H/L) Iat Sensor Circuit Malfunction
204
C22" (P1450-H/L) Ap Sensor Circuit Malfunction
208
C23" (P1651-H/L) to Sensor Circuit Malfunction
213
C24" (P0351), "C25" (P0352), "C26" (P0353) or "C27" (P0354) IGNITION SYSTEM MALFUNCTION
216
C28" (P1655) Stv Actuator Circuit Malfunction
217
C29" (P1654-H/L) Stp Sensor Circuit Malfunction
220
4
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Suzuki GSR600 Specifications
General
Brand
Suzuki
Model
GSR600
Category
Motorcycle
Language
English
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