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Takeuchi
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TB225
Takeuchi TB225 User Manual
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5-46
MAINTENANCE
EVER
Y 1000 HOURS
INSPECTING AND ADJUSTING THE
ENGINE V
AL
VE CLEARANCE
This operation requir
es experience. Ask your
service dealer for it.
REPLACING THE PILO
T LINE FIL
TER
Refer to “Replacing the pilot line filter” on
page 5-34.
211
213
Table of Contents
Introduction
4
Machine Description
6
Table of Contents
9
Safety
13
General Precautions
14
Precautions When Preparing
20
Precautions When Starting
24
Precautions When Operating
26
Precautions When Stopping
37
Precautions When Transporting
38
Precautions on Maintenance
40
Safety Signs (Decals)
51
Controls
57
Names of Components (Canopy)
58
Names of Components (Cab)
60
Covers
62
Starter Key
62
Side Cover
62
Grease Gun Holder
63
Fuel Filler Port
63
Engine Hood
64
Tool Case
64
Cab
65
Cab Door
65
Emergency Exit
65
Front Window
66
Lower Front Window
67
Side Window
68
Emergency Hammer (Optional)
68
Seat and Seat Belt
70
Seat
70
Seat Belt
71
Instrument Cluster
72
Warning Lamps
72
Indicators
74
Meters
74
Multi-Data Display
75
Switches
93
Starter Switch
93
Battery Switch
93
Throttle Controller
94
Horn Button
94
Deceleration Button
95
Travel Speed Button
95
Auxiliary 1St Switches
96
Auxiliary 2Nd/4Th Switch (if Equipped)
97
Third Auxiliary Hydraulic Switch and Button (if Equipped)
97
Auxiliary 2/4 Select Button (if Equipped)
97
Third Auxiliary Hard-Lock Switch (if Equipped)
97
Light Switch
98
Wiper Switch
98
Washer Switch
99
Automatic Deceleration Switch
99
Detent Mode Switch (Auxiliary 1St) (if Equipped)
100
Auxiliary 1St Auto Tank Switch (if Equipped)
100
Lift Overload Warning Switch (if Equipped)
101
Beacon Lamp Switch
101
Levers and Pedals
102
Safety Lock Lever
102
Operating Levers
103
Blade Lever
103
Crawler Width Switch Lever
103
Travel Levers/Pedals
104
Boom Swing Pedal
104
Accessories
106
Heater
106
Cup Holder
108
Interior Light
108
Inside Rear View Mirror (Cab)
108
Power Sockets
109
Armrest
109
Radio (Bluetooth Equipped)
121
Auxiliary Hydraulic Lines (if Equipped)
122
Operating the Machine with an Accumulator (if Equipped)
128
Load Safety Device (if Equipped)
129
Operation
131
Before Starting Operation
132
Getting on or off the Machine
132
Walk-Around Inspection
132
Daily Inspection
132
Starting and Stopping the Engine
133
Before Starting the Engine
133
Starting the Engine
134
Warming up the Engine
135
Stopping the Engine
135
Operating the Machine
136
Lever Pattern (ISO Pattern)
136
Lever Pattern (G Pattern) (if Equipped)
137
Warming up the Machine (Hydraulic Oil)
138
Inspection after Warm-Up
139
Crawler Width Switching
140
Switching the Blade Width
141
Operating the Travel Levers/Pedals
142
Stopping Travel
145
Operating the Working Equipment
146
Operating Procedures
148
Prohibited Operations
148
Cautions on Operating
151
Cautions on Traveling on Slopes
152
Getting out of Mud
154
Operations Possible with this Machine
154
Parking the Machine
156
Parking
156
Inspection and Checks after Stopping the Engine
156
Handling in Cold Climates
157
Preparing for Cold Climates
157
Cautions after Operations
157
After the Cold Climate
157
Handling Rubber Crawlers
158
Prohibitions
158
Cautions
159
Preventing the Rubber Crawlers from Coming off
159
Transport
161
Loading and Unloading
162
Hoisting the Machine
164
Securing the Machine
166
Maintenance
167
General
168
Maintenance Overview
168
Cautions on Maintenance
168
Service Data
170
Fuel and Lubricant Table
170
Regularly Replace the Hydraulic Oil
174
List of Consumables
175
List of Tools
176
List of Tightening Torques
177
Safety-Critical Parts
178
Maintenance List
180
Walk-Around Inspection
182
Inspecting by Opening the Engine Hood and Covers
182
Inspecting by Walking Around the Machine
183
Inspecting While Sitting in the Operator's Seat
183
Daily Inspection (Every 10 Hours)
184
Inspecting and Replenishing the Coolant
184
Inspecting and Replenishing the Engine Oil
185
Inspecting the Water Separator
186
Inspecting the Fuel Level
186
Inspecting the Hydraulic Oil Tank Level and Replenishing
187
Lubricating the Working Equipment
188
After the Initial 50 Hours (Only for New Machines)
190
Inspecting and Adjusting the Fan Belt
190
Every 50 Hours
192
Inspecting and Adjusting the Crawler Tension
192
Lubricating the Slew Bearing
194
Lubricating the Slew Motor Pinion
194
Draining the Water from the Fuel Tank
195
Inspecting the Battery Fluid Level and Replenishing
196
Every 100 Hours
198
Cleaning the Water Separator
198
After the Initial 250 Hours
199
(Only for New Machines)
199
Replacing the Hydraulic Oil Return Filter
199
After the Initial 250 Hours (Only for New Machines)
199
Replacing the Pilot Line Filter
200
Replacing the Travel Motor Gear Oil
201
Every 250 Hours
202
Inspecting and Adjusting the Fan Belt
202
Replacing the Engine Oil and the Oil Filter
202
Cleaning the Air Cleaner
204
Inspecting the Throttle Control System
205
Cleaning the Radiator Fins and the Oil Cooler Fins
206
Cleaning the Air Filters
207
Every 500 Hours
208
Replacing the Fuel Filter
208
Every 1000 Hours
210
Replacing the Hydraulic Oil Return Filter
210
Replacing the Travel Motor Gear Oil
210
Replacing the Air Cleaner Element
210
Replacing the Air Breather
211
Inspecting and Adjusting the Engine Valve Clearance
212
Replacing the Pilot Line Filter
212
Every 1500 Hours
213
Inspecting and Cleaning the Engine Fuel Injectors
213
Inspecting the Crankcase Breather System
213
Every 2000 Hours
214
Cleaning the Engine Cooling System
214
Lapping the Engine Valve Seats
215
Every 4000 Hours
216
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
216
When Required
219
Replacing the Bucket Teeth and the Side Cutters
219
Replacing the Bucket
222
Adjusting the Gap between the Bucket and Arm (if Equipped)
224
Lubricating the Levers and Pedals
226
Inspecting the Rubber Crawlers
227
Replacing the Rubber Crawlers
228
Inspecting and Replenishing the Windshield Washer Fluid
229
Maintenance During Extended Storage Period
230
Troubleshooting
231
Symptoms that Are Not Malfunctions
232
If the Engine Overheats
233
If the Battery Goes Dead
234
If a Fuse Blows
236
Inspecting and Replacing the Fuse
236
Inspecting the Fusible Link
238
Restarting after Adding Fuel
239
Bleeding Air from the Fuel System
239
If a Warning Lamp Flashes
240
Vehicle Error Code List
242
Other Symptoms
244
Lowering the Boom to the Ground
246
Towing
248
If the Cab or Canopy Is Damaged
249
Specifications
251
Basic Specifications
252
Machine Dimensions
254
Operating Ranges
258
Lifting Capacities
261
Options
271
General Precautions
272
Safety Precautions
272
Cautions When Installing Attachments
272
Cautions When Operating Attachments
273
Attachment Combination Table
274
Selecting a Lever Pattern
275
Switching the Lever Pattern
275
Hydraulic Breaker
276
Replacing the Hydraulic Oil Regularly
278
Travel Alarm
280
Optional Equipment Mass
282
Biodegradable Oil
283
Replacing the Hydraulic Oil with Biodegradable Oil
283
Cab Options
284
Takeuchi Security System
285
Starter Key
285
Starting the Engine
285
Registering and Deleting the Starter Key
286
If the Master Key Is Lost
292
Countries Where the System Can be Used
292
Takeuchi Fleet Management
293
4
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Takeuchi TB225 Specifications
General
Brand
Takeuchi
Model
TB225
Category
Excavators
Language
English
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