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Workman MDX
Toro Workman MDX Service Manual
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Wor
km
an
M
DX
Page
3
-
-
10
Briggs
&
Stratton
Gasoline
Engine
Fuel
T
ank
1.
Seat
2.
Fuel
gauge
3.
Bushing
4.
Gas
cap
5.
Fuel
tank
6.
Bushing
7.
Stand
pipe
8.
Hose
clamp
9.
Fuel
hose
(to
fuel
filter)
10.
Fuel
line
conduit
1
1.
Seat
base
12.
Web
strapping
13.
Hex
head
flange
screw
(8
used)
14.
Flat
washer
15.
Parking
brake
support
16.
Shift
bracket
Figure
8
FRONT
RIGHT
13
14
6
11
10
9
7
5
8
12
3
4
2
1
13
15
16
25
27
Table of Contents
Chapter 1 Safety
5
Default Chapter
1
Service Manual
1
Safety Instructions 1
5
Table of Contents
5
Safety Instructions
6
Supervisor's Responsibilities
6
Before Operating
6
While Operating
7
Maintenance and Service
7
Jacking and Other Instructions
8
Jack Vehicle
8
Transport Vehicle
8
Tow Vehicle
8
Transaxle Neutral Position
9
Safety and Instruction Decals
10
Product Records 2
11
Chapter 2 -- Product Records and Maintenance
12
Chapter 5 -- Drive Train
12
Chapter 6 -- Electrical System
12
Equivalents and Conversions
12
Torque Specifications
13
Chapter 3 Briggs & Stratton Gasoline Engine
17
General Information 3
17
General Information
18
Operator's Manual
18
Specifications
19
Adjustments
20
Adjust Throttle Cable
20
Service and Repairs
21
Cooling System
21
Air Cleaner
22
Exhaust System
24
Fuel Tank
26
Oil Filter Assembly
28
Engine Removal
31
Engine Installation
32
Fuel Evaporative Control System (Serial Number above 310000000)
34
Chapter 4 Single Cylinder Gasoline Engine
37
General Information
38
Operator's Manual
38
Specifications
39
Adjustments
40
Adjust Throttle Cable (Serial Numbers below 313000400)
40
Adjust Throttle Cable (Serial Numbers above 313000400)
41
Service and Repairs
43
Cooling System
43
Exhaust System
44
Fuel Tank
46
Engine
48
Engine Removal
49
Engine Installation
50
Chapter 5 Drive Train
55
Drive Train Operation
56
Drive Clutch Operation
58
Driven Clutch Operation
59
Specifications
56
Special Tools
60
Adjustments
63
Adjust Ground Speed (Workman MD with Serial Number below 313000400)
63
Adjust Ground Speed (Workman MDX and Workman MD with Serial Number above 313000400)
64
Adjust Shift Cables
65
Service and Repairs
66
Drive Clutch
66
Drive Clutch Service (Serial Number below 310000000)
68
Drive Clutch Service (Serial Number above 310000000)
72
Driven Clutch
74
Driven Clutch Service (Serial Number below 310000000)
75
Driven Clutch Service (Serial Number above 310000000)
76
Transaxle
78
Removal
78
Installation
80
Transaxle Service
82
Transaxle Disassembly and Inspection
83
Transaxle Assembly
97
Chapter 6 Electrical System
111
Electrical Schematics 6
111
Electrical Schematics
112
General Information
112
Operator's Manual
112
Special Tools
113
Troubleshooting
115
Adjustments 7
115
Starting Problems
115
General Run Problems
116
Electrical System Quick Checks
117
Battery Test
117
Charging System Test
117
Component Testing
118
Ignition Switch
118
Hour Meter
119
Headlight Switch
119
Service and Repairs 7
120
Start/Run Solenoid
120
Fuse Block
121
Accelerator Switch
122
Starter/Generator & Voltage Regulator
123
Starter/Generator
124
Diode Assembly
125
RPM Shutdown Module (Workman MDX)
125
Electrical Schematics 8
126
Oil Pressure Switch (Workman MDX)
126
Audio Alarm (Reverse) (Optional)
126
Reverse Switch (Optional)
127
Service and Repairs
128
Starter/Generator
128
Removal
129
Installation
129
Starter/Generator Service (Valeo Starter/Generator)
130
Wiring Diagram
130
Brush and Brush Spring Service
131
Armature and Field Coil Service
132
Rework Starter/Generator
134
Starter/Generator Service (Advanced Motors and Drives Starter/Generator)
136
Brush and Brush Spring Service
137
Starter/Generator Specifications
143
Battery Service
144
Battery Removal
144
Battery Inspection and Maintenance
145
Battery Installation
145
Battery Testing
146
Battery Charging
147
Battery Storage
147
Chapter 7 Chassis
149
Special Tools
150
Specifications
150
Troubleshooting
151
Suspension and Steering
151
Brakes
152
Adjustments
154
Adjust Parking Brake
154
Adjust Front Wheel Camber
155
Adjust Front Wheel Toe--In
156
Service and Repairs
157
Check Tire Pressure
157
Inspect Tires and Wheels
157
Upper Steering
158
Steering Gearbox
160
Lower Steering and Front Wheels
162
Front Shock Absorbers
165
A--Arms and Front Suspension
166
Frame Pivot Yoke
168
Swing Arm
170
Parking Brake
174
Rear Wheels and Brakes
176
Rear Brake Service
178
Front Brake Calipers
180
Front Brake Caliper Service
182
Brake Master Cylinder
184
Brake Master Cylinder Service
186
Bleed Brake System
187
Seat Base
188
Front Hood
190
Cargo Box (Serial Numbers below 311000000)
192
Cargo Box (Serial Numbers above 311000000)
194
Circuit Diagrams 8
197
Electrical Schematics
199
Workman MD
199
Workman MDX
200
Start Circuits
201
Run Circuits
202
Main Electrical Harness Drawing (Serial Number below 280999999)
203
Main Electrical Harness Wiring Diagram (Serial Number below 280999999)
204
Main Electrical Harness Drawing (Serial Number from 290000001 to 310000800)
205
Number from 290000001 to 310000800)
205
Main Electrical Harness Drawing (Serial Number above 310000800)
207
Main Electrical Harness Wiring Diagram (Serial Number above 310000800)
208
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Toro Workman MDX Specifications
General
Brand
Toro
Model
Workman MDX
Category
Utility Vehicle
Language
English
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