Unipower Sageon Micro Power Module User Manual

Front Matter Sageon Micro Power Module Manual
PM990-4207-00, Rev 6
v
TABLE OF CONTENTS
1. GENERAL WARNING ...................................................................................................................................... 1-1
1.1 PRODUCT SUPPORT ................................................................................................................................. 1-1
2. CONFIGURATION ............................................................................................................................................ 2-1
2.1 GENERAL DESCRIPTION ......................................................................................................................... 2-1
2.2 SYSTEM DESCRIPTION ........................................................................................................................... 2-1
2.2.1 Front View ............................................................................................................................................... 2-1
2.2.2 Rear View ................................................................................................................................................ 2-4
3. INSTALLATION................................................................................................................................................. 3-1
3.1 MOUNTING THE POWER SHELF ............................................................................................................ 3-1
3.1.1 Tools Required for Installation ................................................................................................................ 3-1
3.1.2 Gaining Access to Rear Wiring ............................................................................................................... 3-1
3.2 OVERVIEW OF EXTERNAL WIRING CONNECTIONS ........................................................................ 3-2
3.3 MAINS CONNECTIONS ............................................................................................................................ 3-4
3.3.1 Factory Supplied Configurations ............................................................................................................. 3-4
3.3.2 Single phase – individual protected external feeds .................................................................................. 3-5
3.3.3 3 phase Y – individual protected external feeds ...................................................................................... 3-6
3.3.4 3 phase delta – individual protected external feeds ................................................................................. 3-6
3.3.5 Surge protection requirements ................................................................................................................. 3-7
3.4 BULK LOAD CONNECTIONS .................................................................................................................. 3-8
3.5 LOAD DISTRIBUTION CB TRIP SENSE CONNECTIONS .................................................................... 3-8
3.6 BATTERY CONNECTIONS ....................................................................................................................... 3-9
3.7 TEMPERATURE SENSORS ....................................................................................................................... 3-9
3.8 AUXILIARY RELAY CONNECTIONS ................................................................................................... 3-10
3
.9 CONTROLLER POWER CONNECTIONS .............................................................................................. 3-10
3.10 FRONT PANEL USB COMMUNICATIONS CONNECTION ................................................................ 3-11
3.11 REMOTE COMMUNICATION CONNECTION ..................................................................................... 3-11
3.11.1 RS232 Interface ................................................................................................................................ 3-11
3.11.2 RS485 Interface ................................................................................................................................ 3-11
3.11.3 TCP/IP and Sageview Interfaces ....................................................................................................... 3-12
3.11.4 Embedded Modems........................................................................................................................... 3-12
3.12 BATTERY/LOAD DISTRIBUTION MODULE ....................................................................................... 3-13
3.13 ADDING AUXILIARY EXPANSION MODULES.................................................................................. 3-14
4. COMMISSIONING ............................................................................................................................................. 4-1
5. OPERATION ....................................................................................................................................................... 5-1
SUMMARY OF CONTROLLER FRONT PANEL CONTROLS ........................................................................... 5-1
5.1 CONTROLLER COMPONENTS ................................................................................................................ 5-1
5.1.1 Alpha-numeric Display ............................................................................................................................ 5-1
5.1.2 Front Panel Pushbuttons .......................................................................................................................... 5-2
5.1.3 Status Indicating LEDs (Controller) ........................................................................................................ 5-2
5.2 CONTROLLER SECURITY & ALARMS .................................................................................................. 5-2
5.2.1 Password security .................................................................................................................................... 5-2
5.2.1.1 Entering a password to gain access to parameters change ........................................................... 5-2
5.2.2 When an alarm condition exists ............................................................................................................... 5-3
5.2.3 Controller Alarms .................................................................................................................................... 5-3
5.2.4 User programmable relay functions ......................................................................................................... 5-4
5.3 NAVIGATING CONTROLLER FUNCTIONS .......................................................................................... 5-5
5.3.1 Base Menu (System Level Functions) ..................................................................................................... 5-5
5
.3.2 RECTIFIER Menu (Rectifier Specific Functions) ................................................................................... 5-8
5.3.3 Alarm Log ................................................................................................................................................ 5-8
5.3.4 Battery Menu (Battery Specific Functions) ............................................................................................. 5-9
6. TROUBLESHOOTING ...................................................................................................................................... 6-1
6.1 TO REMOVE A RECTIFIER MODULE OR A CONTROLLER .............................................................. 6-4
6.2 TO INSERT A RECTIFIER MODULE OR A CONTROLLER ................................................................. 6-4

Unipower Sageon Micro Power Module Specifications

Input Power

input voltage	85-300VAC
inrush current	<9A RMS per rectifier
power factor	>0.98 for >50% output power

Output Power

output voltage for -48VDC systems	adjustable range 42.0V to 59.5V
output voltage for +24VDC systems	adjustable range 21.0V to 30.0V
efficiency for 48VDC systems	>90% at 100% output power

Environmental Conditions

operating temperature	-40°C to +70°C
full power temperature range	-40°C to +55°C
storage/transport temperature	-40°C to +70°C

Mechanical Dimensions

width	483mm (19”)
depth	355mm (14”)
height	88mm – 352mm (3.4” – 13.6”) depending on configuration