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Service procedures - engine Group 21

Flywheel, replacing

(Clutch removed)

Remove the flywheel bolts.

Screw two bolts into the flywheel.

Using the bolts, lift off the flywheel.

Clean the crankshaft flange contact surface.

Check the guide pin, replace it if damaged.

Clean the flywheel contact surface which mates with the

crankshaft flange. Fit a new flywheel bearing (Power Pack

engines).

Fit the flywheel and the bolts.

Torque the flywheel to 260 Nm (191.8 ft-lb).

Default Chapter3
- Table of Contents3
Contents8
General Information8
Tools13
- Special Tools13
- Other Special Equipment17
Engine18
Design and Function18
- Cylinder Head19
- Cylinder Block19
- Seals19
- Valve Mechanism20
- Camshaft20
- Timing Gears20
- Crankshaft/Pistons21
Service Procedures22
- Engine Fixture, Attaching22
- Compression Test23
- Exposing Engine Body23
- Tad1630/Tad163123
- Tid162/Twd1620/Twd1630/Td16423
- Tad1630/Tad1631/Tid162/Twd1630/Td16424
- Cylinder Head, Removing25
- Cylinder Head, Disassembling26
- Cylinder Head, Pressure Testing27
- Cylinder Head, Inspection28
- Cylinder Head, Face-Grinding28
- Valve Guides, Inspection29
- Valve Guides, Replacing30
- Valve Seats, Replacing30
- Valve Seats, Grinding31
- Valves, Grinding31
- Cylinder Head, Assembling32
- Cylinder Head, Installation32
- Rocker Arm Mechanism, Reconditioning35
- Valves, Adjusting36
- Copper Sleeve for Injectors, Replacing38
- Cylinder Liners and Pistons, Removing41
- Cylinder Liners, Measurement and Inspection42
- Cylinder Liners, Honing42
- Cylinder Liner Seats, Reconditioning43
- Cylinder Block, Face-Grinding44
- Pistons, Checking45
- Pistons, Fitting45
- Piston Rings, Inspection45
- Connecting Rods, Inspection45
- Pistons, Piston Rings and Connecting Rods, Assembling46
- Cylinder Liners and Pistons, Fitting47
- Tad1630/Tid162/Twd1620/Twd1630/Td164Kae52
- Tad163153
- Seal on Output Shaft from Timing Gear to Injection Pump, Re- Placing:53
- Front Sealing Ring for Coolant Pump, Replacing55
- Sealant, Timing Gear Cover, Replacement56
- Timing Gears, Removing57
- Intermediate Gears, Replacing Bearing58
- Timing Gears, Fitting59
- Polygon Hub, Replacing60
- Sealant, Transmission Gear Casing, Replacing61
- Camshaft, Checking for Wear61
- Camshaft, Replacing64
- Camshaft Bearings, Replacing66
- Main Bearings, Replacing, All68
- Crank Bearings, Checking for Wear or Replacing, All69
- Crankshaft, Replacing70
- Crankshaft71
  - Inspection71
  - Reconditioning73
- Flywheel, Checking for Warp73
- Flywheel, Replacing74
- Ring Gear, Replacing75
- Flywheel Casing, Checking for Warp75
- Flywheel Bearing, Replacing76
- Crankshaft Seal, Rear, Replacing77
- Crankshaft Seal, Front, Replacing78
- Sealant, Flywheel Casing, Replacing79
Lubrication System81
Design and Function81
- General81
- Oil Cooler83
Service Procedures84
- Lubricating Oil Pressure, Checking84
- Oil Filters, Replacing84
- Oil Cooler, Replacing85
- Oil Cooler, Leakage Test86
- Oil Pump, Replacing87
- Oil Pump, Reconditioning89
Fuel System92
Design and Function92
- General92
- Fuel Filters92
- Injection Pump93
- Smoke Limiter TAD1630P/V96
- Feed Pump96
- Manual Pump96
Instrucciones de Reparación97
Service Procedures97
- Injection Pump, Removal97
- Fitting and Adjusting the Injection Pump97
- Injection Pump, Setting with Measuring Tool 998 7057100
- Pump Coupling Shaft, Removing103
- Checking and Replacing Pump Coupling Laminates103
- Injectors103
- Injectors, Replacing104
- Injectors, Reconditioning105
- Opening Pressure, Adjusting106
- Fuel Feed Pressure, Checking106
- Fuel Filters, Replacing107
- Feed Pump, Replacing107
- Feed Pump, Reconditioning108
- Smoke Limiter, TAD1630P/V109
  - Replacing the Diaphragm109
- Fuel System, Bleeding110
Intake and Exhaust Systems111
Design and Function111
- Charge Air Cooler111
- Turbocharger111
- Air Filter112
- Starter Heater112
- Exhaust Manifold112
Service Procedures113
- Boost Pressure, Checking113
- Rectifying Low Boost Pressure114
- Checking Exhaust Back Pressure115
- Turbocharger, Checking Bearing Clearance115
  - Schwitzer S4T and Holset H3B115
- Turbocharger, Reconditioning117
  - Schwitzer S4T y TAD1630/1631117
  - Holset, TID162/TWD1620/TWD1630122
- Measures in Case of Turbo Failure on TAD- Engines125
- Turbocharger, Replacing/Refitting on Engine125
- Charge Air Cooler, Checking for Leakage, TAD-Engines126
Cooling System127
Design and Function127
- General127
Service Procedures130
- Coolant Pump, Replacing130
- Coolant Pump, Reconditioning132
- Sleeve Thermostats, Replacing142
- Sleeve Thermostats, Checking143
- Coolant Manifold Seals, Replacing144
- Coolant146
- Anti-Freeze146
- Volume146
- Anti-Corrosion Additives146
- Checking Coolant Level146
- Draining the Coolant146
- Coolant, Filling147
- Coolant Temperature too High147
- Coolant Temperature too Low147
- Temperature Gauge, Checking147
- Level Switch, Checking147
- Coolant Leakage148
- Radiator and Charge Air Cooler, Checking148
- Drive Belts, Adjusting148
- Cooling System, Cleaning148
  - Cooling System, Pressure-Testing149
  - Checking Pressure-Testing Device 999 6662149
  - Pressure Testing149
  - Pressure Valve, Checking150
Electrical System151
- Important151
- Arc Welding151
- Starting with Auxiliary Battery151
- Electronic Speed Governor, Wiring152
Wiring Diagrams153
Troubleshooting158

Brand	Volvo Penta
Model	TAD1630V
Category	Engine
Language	English

Volvo Penta TAD1630V User Manual

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Volvo Penta TAD1630V Specifications

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