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Zapi ACE3 User Manual

Zapi ACE3
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AFFZP0BB – ACE3 – User Manual Page – 53/139
7.2.3 ADJUSTMENT
ADJUSTMENT
Parameter Allowable range Description
SET BATTERY
(A)
24V ÷ 80V This parameter defines the nominal battery voltage. The
available options are:
36V, 48V, 72V, 80V
ADJUST KEY VOLT.
(A)
Volt Fine adjustment of the key voltage measured by the controller.
Calibrated by Zapi production department during the end of
line test.
ADJUST BATTERY
(A)
Volt Fine adjustment of the battery voltage measured by the
controller. Calibrated by Zapi production department during the
end of line test.
SET POSITIVE PEB
(A)
12V ÷ 80V This parameter defines the supply-voltage value connected to
CNA-3. The available values are:
12V, 24V, 36V, 40V, 48V, 72V, 80V
SET PBRK. MIN
(T, TM, TS, CO)
0V ÷ 25.5V
(by steps of 0.1V)
It records the minimum value of brake potentiometer when the
brake is analog.
SET PBRK. MAX
(T, TM, TS, CO)
0V ÷ 25.5V
(by steps of 0.1V)
It records the maximum value of brake potentiometer when the
brake is analog.
MIN LIFT DC
(Read Only)
(T, TM, TS, P)
0V ÷ 25.5V
(by steps of 0.1V)
It records the minimum value of lifting potentiometer when the
lift switch is closed.
See paragraph 8.2
MAX LIFT DC
(Read Only)
(T, TM, TS, P)
0V ÷ 25.5V
(by steps of 0.1V)
It records the maximum value of lifting potentiometer when the
lift switch is closed.
See paragraph 8.2
MIN LOWER
(Read Only)
(T, TM, TS, P)
0V ÷ 25.5V
(by steps of 0.1V)
It records the minimum value of lower potentiometer when the
lower switch is closed.
See paragraph 8.2
MAX LOWER
(Read Only)
(T, TM, TS, P)
0V ÷ 25.5V
(by steps of 0.1V)
It records the maximum value of lower potentiometer when the
lower switch is closed.
See paragraph 8.2
THROTTLE 0 ZONE
(T, TM, P)
0% ÷ 100%
(by 1% steps)
This parameter defines a dead band in the accelerator input
curve.
See paragraph 8.8
THROTTLE X1 MAP
(T, TM, P)
0% ÷ 100%
(by 1% steps)
This parameter defines the accelerator input curve.
See paragraph 8.8
THROTTLE Y1 MAP
(T, TM, P)
0% ÷ 100%
(by 1% steps)
This parameter defines the accelerator input curve.
See paragraph 8.8

Table of Contents

Questions and Answers:

Zapi ACE3 Specifications

General IconGeneral
BrandZapi
ModelACE3
CategoryInverter
LanguageEnglish

Summary

INTRODUCTION

Controller Overview (Safety, Responsibility, Support)

Discusses safety, OEM responsibility, and technical support for the controller.

SPECIFICATIONS

ACE3 Inverter General Features

Outlines the ACE3 inverter's capabilities and applications in battery-powered vehicles.

ACE3 Inverter Technical Specifications

Details the electrical and operational specifications for ACE3 and ACE3 Power variants.

ACE3 Inverter Functional Features

Describes the various operational functions and capabilities of the ACE3 inverter.

ACE3 Inverter Diagnostic Procedures

Explains the diagnostic steps and methods for identifying inverter faults.

DRAWINGS

ACE3 Inverter Mechanical Drawing

Provides a detailed mechanical diagram of the ACE3 and ACE3 Power units.

ACE3 Traction Standard Connection Diagram

Illustrates the electrical connections for the ACE3 Traction Standard version.

DESCRIPTION OF THE CONNECTORS

ACE3 Inverter Power Connector Details

Details the specifications and functions of the inverter's power connectors.

ACE3 Inverter Ampseal Connector Details

Explains the Ampseal connectors, their pin assignments, and functionality.

INPUT DEVICES

ACE3 Controller Key Input Functionality

Describes the function and protection of the key input for controller operation.

ACE3 Digital Inputs and Microswitches

Explains the functionality and use of digital inputs and microswitches.

ACE3 Accelerator Unit Connection and Calibration

Details the connection and calibration of the accelerator unit (potentiometer/Hall-effect).

ACE3 Speed Feedback Systems

Explains speed feedback mechanisms using encoders, Sin/Cos, and Hall sensors.

INSTALLATION HINTS

Installation Materials and Cable Guidelines

Lists necessary materials and guidelines for connecting cables and contactors.

ACE3 Hardware Installation Procedures

Provides instructions for positioning, cooling, and wiring the controller.

ACE3 CAN Bus Wiring and Interference

Discusses CAN bus wiring, layout, and potential interferences.

ACE3 Protection and Safety Features

Details the inverter's protection features against electrical faults and external agents.

EMC and ESD Considerations for ACE3 Installation

Discusses Electromagnetic Compatibility (EMC) and Electrostatic Discharge (ESD) considerations.

INVERTER SETTINGS

ACE3 Inverter Settings Overview

Introduces the organization of inverter parameters into different settings groups.

ACE3 Parameter Change Settings

Details parameters for modifying acceleration, braking, speed, and pump settings.

ACE3 Set Options Configuration

Explains options for hour meter display, switches, battery checks, and brake management.

ACE3 Inverter Adjustment Settings

Covers settings for battery voltage, potentiometer calibration, and throttle curves.

ACE3 Special Adjustment Parameters

Lists factory-adjusted parameters for current sensing and hardware extensions.

ACE3 Hardware Setting Parameters

Details parameters related to motor speed, encoder, and phase configuration.

ACE3 Hydro Setting Configuration

Configures hydraulic functions and pump motor management.

ACE3 Tester Function Guide

Explains how to use the TESTER function to monitor controller and motor status.

OTHER FUNCTIONS

ACE3 PROGRAM VACC Function

Describes adjusting minimum and maximum accelerator voltage levels for calibration.

ACE3 Acceleration Time Settings

Details how acceleration time is defined based on parameters and speed setpoints.

ACE3 Deceleration Time Settings

Details how deceleration time is defined based on parameters and speed setpoints.

ACE3 Steering Curve Configuration

Defines speed-reduction profiles dependent on the steering-wheel angle.

ACE3 Battery Charge Detection

Describes how the controller detects battery charge levels and manages low battery situations.

ACE3 Steering Table Calibration

Allows calibration of steering rotation using custom or predefined tables.

FAULTS DIAGNOSTIC SYSTEM

Master Microcontroller Alarms

Lists alarms related to hardware failures and safety issues for the master microcontroller.

Supervisor Microcontroller Alarms

Lists alarms related to master/supervisor uC communication and safety tests.

Master Microcontroller Warnings

Lists warnings for master uC, including node status, battery, and data acquisition issues.

Supervisor Microcontroller Warnings Overview

Lists warnings related to supervisor uC, such as steering sensor and EEPROM status.

APPENDICES

PC CAN Console User Guide

Guide to using the Zapi PC CAN Console for inverter management.

PC CAN Console Configuration Steps

Steps for configuring the PC CAN Console software and connection.

Downloading Parameters via PC CAN Console

Procedure for downloading inverter parameters using the PC CAN Console.

Modifying Parameters with PC CAN Console

Instructions on how to safely change inverter parameters via the PC CAN Console.

Zapi Smart Console User Guide

Guide to operating and using the Zapi Smart Console.

Smart Console Operational Modes

Describes the different operational modes of the Zapi Smart Console.

Modifying Parameters with Smart Console

Details the procedure for modifying parameters using the Smart Console.

PROGRAM VACC Function via Smart Console

Explains how to perform the PROGRAM VACC function using the Smart Console.

Lift and Lower Acquisition with Smart Console

Describes the procedure for acquiring Lift and Lower values with the Smart Console.

Downloading Parameters to USB via Smart Console

Instructions for downloading parameters to a USB stick using the Smart Console.

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