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ABB PositionMaster EDP300 User Manual

ABB PositionMaster EDP300
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PositionMaster EDP300 DIGITAL POSITIONER | OI/EDP300-EN REV. D 33
Electrical connection
Connect the positioner (EDP300 Control Unit) and remote
position sensor while observing the following instructions:
A shielded 3-wire cable with a maximum length of 10 m
(33 ft) must be used for the connection.
Route the cable into the terminal compartment through
the EMC cable glands. Ensure that the shielding is
secured correctly in the EMC cable glands.
Connect the cables in accordance with the electrical
connections and tighten the screws of the terminals so
that they are hand-tight.
• The electrical connections of the EDP300 Control Unit
and the optional modules are carried out as described in
chapter Connection on the device on page 36.
Use wire end ferrules when connecting.
If the EDP300 Control Unit is fastened so that it is it non-
conductive, the housing must be grounded
(EDP300 Control Unit and remote position sensor with
the same electric potential); otherwise control deviations
could occur with regard to analog position feedback.
If the device is being operated on a cylinder, for reasons
associated with linearity you should run automatic
adjustment for the rotary actuator.
The pneumatic outputs to the actuator must be
connected using pneumatic lines with a minimum
diameter of 6 mm.
Installing the option modules
Note
The supply voltage must be switched off before the option
modules are installed.
1. Loosen the screws for the housing cover and remove it.
2. Position the option module so that the plug points to the
right.
3. Using a small amount of pressure, guide the option module
into the slot from the side and press it down firmly.
4. Secure the option module in the housing by tightening the
screw so that it is hand-tight.
5. Attach the housing cover and screw it on to the housing.
Tighten the screws so that they are hand-tight.
6. If you are using the emergency shutdown module, the rotary
switch on the main printed circuit board must be rotated
into position 1 using a suitable flat-bladed screwdriver.
7. Attach the housing cover and screw it on to the housing.
Tighten the screws so that they are hand-tight.
Note
A maximum of two option modules may be used at the same
time. The module types must be different.
Note
If you are using the emergency shutdown module, the module
must be supplied with 24 V DC at terminals +85 / Æ86.
Otherwise, the positioner will not be able to function
pneumatically (device in pneumatic safety position).
Note
Perform a functional check of the emergency shutdown module
(option) at least every 2 years. For this purpose, the positioner
must move the valve into the safety position when the 24 V DC
signal (terminal +85 / Æ86) is interrupted.
Installing the mechanical position indication
1. Loosen the screws for the housing cover and remove it.
2. Attach the shaft extension to the shaft and secure it using
the screw provided.
3. Attach the round position indication to the shaft extension
and rotate it into the desired position.
4. Set the new housing cover (with round sight glass) and screw
it on to the housing. Tighten the screws so that they are
hand-tight.

Table of Contents

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ABB PositionMaster EDP300 Specifications

General IconGeneral
BrandABB
ModelPositionMaster EDP300
CategoryValve Positioners
LanguageEnglish

Summary

PositionMaster EDP300 Digital Positioner

Safety

General Information and Instructions

Important product instructions for installation, commissioning, and maintenance by trained personnel.

Intended Use

Use in Potentially Explosive Atmospheres according to ATEX and IECEx

ATEX and IECEx Electrical Data

Type of Protection Ex n - Non-Sparking

Use in Potentially Explosive Atmospheres in Accordance with FM and CSA

Mounting

Installation requirements for explosion hazard areas, emphasizing trained personnel and national regulations.

Electrical Data

Design and Function

Product Identification

Installation

External Position Sensors

Details the connection of EDP300 Control Unit with EDP300 Remote Sensor or a remote position sensor.

Mechanical Mounting

Mounting on Linear Actuators

Mounting on Control Valves

Mounting on Rotary Actuator

Electrical Connections

Positioner / EDP300 Control Unit Electrical Connection

EDP300 Remote Sensor Electrical Connection

Module for Analog Feedback AO*

Module for Digital Feedback SW1, SW2*

Module for Universal Input UAI*

Module for the Emergency Shutdown Function*

Limit Switch

Connection to Device - EDP300 Control Unit with EDP300 Remote Sensor

Connection to Device - EDP300 Control Unit for Remote Position Sensor

Installing the Option Modules

Installing the Pressure Option

Setting the Mechanical Limit Switch with Proximity Switches

Setting the Mechanical Limit Switch with 24 V Microswitches

Pneumatic Connections

Connection on the Device

Illustrates pneumatic connections and pipe connection details.

Commissioning

Checks Prior to Commissioning

Verifying air pressure and current input before powering the device.

Mechanical Mounting Checks

Checking mechanical mounting by moving the actuator to end positions and performing Auto Adjust.

Operation

Safety Instructions

Warnings about incorrect parameter values causing unexpected valve movement and injury.

Parameterization of the Device

How to operate the device using the LCD display and buttons when the housing cover is open.

Menu Levels

Switching the Operating Mode

Start Automatic Adjustment

Selecting and Changing Parameters

Error Messages on the LCD Display

Overview of Parameters on the Configuration Level

Diagnosis

Service

Parameter Descriptions

Menu Easy Setup

Configuration parameters for language, actuator type, bolt position, and shut-off values.

Easy Setup (continued)

Menu Device Setup

Setpoint

End Stop Behav.

Menu: Controller

Controller (continued)

Menu: Input/Output

Menu: Diagnosis

Menu: Partial Stroke

Menu: Service

Diagnosis / Error Messages

Calling Up the Error Description

Procedure to access detailed error descriptions from the information level.

Possible Error Messages

Maintenance

Repair

Control Drawing 901305

Control Drawing 901305 (continued)

EDP300 Natural Gas Operation

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