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ABB PositionMaster EDP300 User Manual

ABB PositionMaster EDP300
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78 PositionMaster EDP300 DIGITAL POSITIONER | OI/EDP300-EN REV. D
11 Maintenance
The positioner does not require any maintenance if it is used as
intended under normal operating conditions.
Note
Manipulation by users shall immediately render the warranty for
the device invalid.
To ensure fault-free operation, it is essential that the device is
supplied with instrument air that is free of oil, water, and dust.
Note
Perform a functional check of the emergency shutdown module
(option) at least every 2 years.
For this purpose, the positioner must move the valve into the
safety position when the 24 V DC signal (terminal +85 / Æ86) is
interrupted.
12 Repair
Repair and maintenance activities may only be performed by
authorized customer service personnel.
When replacing or repairing individual components, use original
spare parts.
Returning devices
Use the original packaging or a secure transport container of an
appropriate type if you need to return the device for repair or
recalibration purposes.
Fill out the return form (see Return form on page 81) and include
this with the device.
In accordance with the EU Directive governing hazardous
materials, the owner of hazardous waste is responsible for its
disposal or must observe the following regulations for shipping
purposes:
All devices delivered to ABB must be free from any hazardous
materials (acids, alkalis, solvents, etc.).
Please contact Customer Center Service acc. to page 5 for
nearest service location.
13 Recycling and disposal
Note
Products that are marked with the adjacent symbol
may not be disposed of as unsorted municipal waste
(domestic waste).
They should be disposed of through separate
collection of electric and electronic devices.
This product and its packaging are manufactured from materials
that can be recycled by specialist recycling companies.
Bear the following points in mind when disposing of them:
As of 8/15/2018, this product will be under the open
scope of the WEEE Directive 2012/19/EU and relevant
national laws (for example, ElektroG - Electrical
Equipment Act - in Germany).
The product must be supplied to a specialist recycling
company. Do not use municipal waste collection points.
These may be used for privately used products only in
accordance with WEEE Directive 2012/19/EU.
If there is no possibility to dispose of the old equipment
properly, our Service can take care of its pick-up and
disposal for a fee.

Table of Contents

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ABB PositionMaster EDP300 Specifications

General IconGeneral
BrandABB
ModelPositionMaster EDP300
CategoryValve Positioners
LanguageEnglish

Summary

PositionMaster EDP300 Digital Positioner

Safety

General Information and Instructions

Important product instructions for installation, commissioning, and maintenance by trained personnel.

Intended Use

Use in Potentially Explosive Atmospheres according to ATEX and IECEx

ATEX and IECEx Electrical Data

Type of Protection Ex n - Non-Sparking

Use in Potentially Explosive Atmospheres in Accordance with FM and CSA

Mounting

Installation requirements for explosion hazard areas, emphasizing trained personnel and national regulations.

Electrical Data

Design and Function

Product Identification

Installation

External Position Sensors

Details the connection of EDP300 Control Unit with EDP300 Remote Sensor or a remote position sensor.

Mechanical Mounting

Mounting on Linear Actuators

Mounting on Control Valves

Mounting on Rotary Actuator

Electrical Connections

Positioner / EDP300 Control Unit Electrical Connection

EDP300 Remote Sensor Electrical Connection

Module for Analog Feedback AO*

Module for Digital Feedback SW1, SW2*

Module for Universal Input UAI*

Module for the Emergency Shutdown Function*

Limit Switch

Connection to Device - EDP300 Control Unit with EDP300 Remote Sensor

Connection to Device - EDP300 Control Unit for Remote Position Sensor

Installing the Option Modules

Installing the Pressure Option

Setting the Mechanical Limit Switch with Proximity Switches

Setting the Mechanical Limit Switch with 24 V Microswitches

Pneumatic Connections

Connection on the Device

Illustrates pneumatic connections and pipe connection details.

Commissioning

Checks Prior to Commissioning

Verifying air pressure and current input before powering the device.

Mechanical Mounting Checks

Checking mechanical mounting by moving the actuator to end positions and performing Auto Adjust.

Operation

Safety Instructions

Warnings about incorrect parameter values causing unexpected valve movement and injury.

Parameterization of the Device

How to operate the device using the LCD display and buttons when the housing cover is open.

Menu Levels

Switching the Operating Mode

Start Automatic Adjustment

Selecting and Changing Parameters

Error Messages on the LCD Display

Overview of Parameters on the Configuration Level

Diagnosis

Service

Parameter Descriptions

Menu Easy Setup

Configuration parameters for language, actuator type, bolt position, and shut-off values.

Easy Setup (continued)

Menu Device Setup

Setpoint

End Stop Behav.

Menu: Controller

Controller (continued)

Menu: Input/Output

Menu: Diagnosis

Menu: Partial Stroke

Menu: Service

Diagnosis / Error Messages

Calling Up the Error Description

Procedure to access detailed error descriptions from the information level.

Possible Error Messages

Maintenance

Repair

Control Drawing 901305

Control Drawing 901305 (continued)

EDP300 Natural Gas Operation

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