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Contents

2 - EN FEX300, FEX500 CI/FEX300/FEX500-EN

1 Safety....................................................................................................................................................................5

1.1 General information and notes for the reader ................................................................................................5

1.2 Intended use...................................................................................................................................................6

1.3 Improper use ..................................................................................................................................................6

1.4 Target groups and qualifications ....................................................................................................................6

1.5 Plates and symbols ........................................................................................................................................7

1.5.1 Safety- / warning symbols, note symbols................................................................................................7

1.6 Transport safety information ..........................................................................................................................8

1.7 Installation safety information.........................................................................................................................8

1.8 Safety instructions for electrical installation ...................................................................................................8

1.9 Safety instructions for operation.....................................................................................................................9

1.10 Technical limit values .....................................................................................................................................9

1.11 Allowed Fluids ................................................................................................................................................9

1.12 Returning devices.........................................................................................................................................10

1.13 Disposal........................................................................................................................................................10

1.13.1 Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment).................10

1.13.2 RoHS Directive 2002/95/EC..................................................................................................................10

2 Device designs ..................................................................................................................................................11

2.1.1 Model with compact design...................................................................................................................11

2.1.2 Model with remount mount design ........................................................................................................12

3 Transport............................................................................................................................................................13

3.1 Inspection .....................................................................................................................................................13

3.2 Transport of flanged units smaller than DN 450 ..........................................................................................13

3.3 Transport of flanged units larger than DN 400 .............................................................................................13

4 Mounting ............................................................................................................................................................14

4.1 General information on installation...............................................................................................................14

4.1.1 Supports for meter sizes larger than DN 400........................................................................................14

4.1.2 Mounting the measuring tube................................................................................................................15

4.2 Torque information .......................................................................................................................................16

4.2.1 ProcessMaster in flange design and HygienicMaster in flange or wafer-type design ..........................16

4.2.2 Variable process connections HygienicMaster .....................................................................................20

4.3 Information on EHEDG conformity...............................................................................................................21

4.4 Information on 3A conformity .......................................................................................................................21

4.5 Installation Requirements.............................................................................................................................22

4.5.1 Flow direction ........................................................................................................................................22

4.5.2 Electrode axis........................................................................................................................................22

4.5.3 In- and outlet pipe sections ...................................................................................................................22

4.5.4 Vertical connections ..............................................................................................................................22

4.5.5 Horizontal connections..........................................................................................................................22

4.5.6 Free inlet or outlet .................................................................................................................................22

4.5.7 Strongly contaminated fluids.................................................................................................................22

4.5.8 Installation in the vicinity of pumps .......................................................................................................23

4.5.9 Installing the high temperature design ..................................................................................................23

4.5.10 Devices with extended diagnostic functions .........................................................................................23

4.5.11 Installation in pipelines with larger nominal diameters..........................................................................23

4.6 Ground..........................................................................................................................................................24

4.6.1 General information on ground connections.........................................................................................24

4.6.2 Metal pipe with fixed flanges.................................................................................................................24

4.6.3 Metal pipe with loose flanges................................................................................................................25

4.6.4 Plastic pipes, non-metallic pipes or pipes with insulating liner .............................................................26

4.6.5 Sensor type HygienicMaster .................................................................................................................27

Brand	ABB
Model	ProcessMaster
Category	Measuring Instruments
Language	English

ABB ProcessMaster User Manual

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ABB ProcessMaster Specifications

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