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Allen-Bradley powerflex 700 User Manual

Allen-Bradley powerflex 700
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Application Notes C-19
This function stops (sleep) and starts (wake) the drive based on
separately configurable analog input levels rather than discrete start and
stop signals. When enabled in “Direct” mode, the drive will start (wake)
when an analog signal is greater than or equal to the user specified
[Wake Level], and stop the drive when an analog signal is less than or
equal to the user specified [Sleep Level]. When Sleep Wake is enabled
for “Invert” mode
(1)
, the drive will start (wake) when an analog signal is
less than or equal to the user specified [Wake Level], and stop the drive
when an analog signal is greater than or equal to the user specified
[Sleep Level].
Definitions
Wake - A start command generated when the analog input value
remains above [Wake Level] (or below when Invert mode is active)
for a time greater than [Wake Time].
Sleep - A Stop command generated when the analog input value
remains below [Sleep Level] (or above when Invert mode is active)
for a time greater than [Sleep Time].
Speed Reference – The active speed command to the drive as
selected by drive logic and [Speed Ref x Sel].
Start Command - A command generated by pressing the Start button
on the HIM, closing a digital input programmed for Start, Run, Run
Forward or Run Reverse.
Refer to Figure C.9
.
Sleep Wake Mode
(1)
Invert mode is only available with Vector firmware 3.xxx and later.

Table of Contents

Other manuals for Allen-Bradley powerflex 700

Questions and Answers:

Allen-Bradley powerflex 700 Specifications

General IconGeneral
SeriesPowerFlex 700
CategoryAC Drive
Input Voltage200-240V AC, 380-480V AC, 500-600V AC
EnclosureType 1
Control MethodSensorless Vector
CommunicationEtherNet/IP, ControlNet, DeviceNet, PROFIBUS DP, Modbus

Summary

PowerFlex 700 User Manual Update

Important User Information

Document Update

Auxiliary Control Power Supply

Describes the use and limitations of an Auxiliary Control Power Supply for PowerFlex 700 drives.

Summary of Changes

Preface

Overview

Provides basic information on installing, starting up, and troubleshooting the PowerFlex 700 drive.

Reference Materials

Lists recommended manuals for general drive information and detailed PowerFlex 700 information.

Manual Conventions

Explains conventions used in the manual for parameter names, display text, and action verbs.

Drive Frame Sizes

Explains how PowerFlex 700 drive sizes are grouped into frame sizes for spare parts and dimensioning.

General Precautions

Details critical safety and application precautions for installing and operating the PowerFlex 700 drive.

Catalog Number Explanation

Describes the PowerFlex 700 catalog numbering scheme, explaining the meaning of each position.

Chapter 1 Installation/Wiring

Opening the Cover

Provides instructions on how to open the drive cover for frames 0-6.

Mounting Considerations

Details specified vertical mounting clearance requirements and acceptable surrounding air temperatures.

AC Supply Source Considerations

Outlines requirements for the AC supply circuit, including maximum amperes and voltage.

General Grounding Requirements

Explains the importance of connecting the drive safety ground (PE) to system ground and proper grounding practices.

Fuses and Circuit Breakers

Covers the installation of input fuses or circuit breakers for branch short circuit protection.

Power Wiring

Provides guidance on safe installation practices, wire types, conductor sizes, and branch circuit protection.

Shielded/Armored Cable

Discusses the benefits and considerations for using shielded or armored cable for drive installations.

EMC Instructions

Details CE conformity requirements and general notes for electromagnetic compatibility compliance.

Power Terminal Block

Specifies wire size ranges and torque requirements for various power terminal blocks.

Using Input/Output Contactors

Provides precautions for using input/output contactors to avoid drive damage or hazards.

Disconnecting MOVs and Common Mode Capacitors

Explains how to disconnect protective devices for ungrounded distribution systems to prevent damage.

I/O Wiring

Highlights important points for I/O wiring, including wire type, gauge, and separation from power wires.

Signal and Control Wire Types

Recommends specific Belden wire types for analog, remote pot, and encoder I/O signals.

AC Input Phase Selection (Frames 5 & 6 Only)

Explains how to use the "Line Type" jumper for single or three-phase operation on frames 5 & 6.

Chapter 2 Start Up

Prepare For Drive Start-Up

Outlines steps to take before applying power to the drive, ensuring correct connections and voltages.

Status Indicators

Explains the front panel LED indications (PWR, STS, PORT) that display the drive's operating condition.

Start-Up Routines

Details the three methods for starting up the PowerFlex 700 drive: S.M.A.R.T. Start, Assisted Start Up, and Lifting/Torque Proving.

Running S.M.A.R.T. Start

Guides the user through the S.M.A.R.T. start routine for quickly setting commonly changed parameters.

Running an Assisted Start Up

Explains how to use the Assisted Start Up routine, which prompts for required input information.

Chapter 3 Programming and Parameters

About Parameters

Explains the three types of drive parameters: ENUM, Bit, and Numeric, with examples.

How Parameters are Organized

Describes how parameters are organized into files, groups, and elements, and the two display modes available.

Control Options

Differentiates between Standard and Vector Control options, and how the cassette determines available control types.

File-Group-Parameter Order

Explains the parameter organization by files, groups, and elements for simplified programming.

Numbered List View

Describes the view where all parameters are listed in numerical order.

Basic Parameter View – Standard Control Option

Details the basic parameter view for the Standard Control option, listing key parameters.

Basic Parameter View – Vector Control Option

Details the basic parameter view for the Vector Control option, listing key parameters.

Advanced Parameter View – Standard Control Option

Lists advanced parameters available for the Standard Control option.

Advanced Parameter View – Vector Control Option

Lists advanced parameters available for the Vector Control option.

Monitor File

Details the parameters available in the Monitor file, including output frequency, voltage, current, and power.

Motor Control File

Covers parameters related to motor identification, data, torque attributes, and speed feedback.

Speed Command File

Explains parameters for setting speed modes, limits, references, and using skip frequencies.

Reference Control

Explains how speed commands are obtained from various sources like digital inputs, HIM, or DPI.

Dynamic Control File

Details parameters for ramp rates, load limits, stop/brake modes, and power loss management.

Utility File

Covers parameters related to drive memory, diagnostics, language, and voltage class configuration.

Inputs & Outputs File

Explains configuration for analog and digital inputs/outputs, and datalink setup.

Applications File

Describes parameters for specialized applications like Torque Proving.

Torque Proving

Details parameters for specialized applications like Torque Proving.

Chapter 4 Troubleshooting

Faults and Alarms

Provides guidance on identifying and understanding drive faults and alarms, including their types and descriptions.

Drive Status

Explains the front panel LED indications (PWR, STS, PORT) that display the drive's operating condition.

Manually Clearing Faults

Details the steps required to acknowledge and clear drive faults after addressing the underlying cause.

Fault Descriptions

Lists common faults, their descriptions, and recommended actions for diagnosis and resolution.

Clearing Alarms

Explains that alarms are automatically cleared when their triggering condition is no longer present.

Alarm Descriptions

Lists common alarms, their descriptions, and potential causes or configurations.

Common Symptoms and Corrective Actions

Provides troubleshooting guidance for common issues like the drive not starting or not responding to speed commands.

Appendix A Supplemental Drive Information

Specifications

Lists agency certifications and design specifications for the PowerFlex 700 drive.

Drive, Fuse & Circuit Breaker Ratings

Provides recommended AC line input fuse and circuit breaker information based on drive ratings.

Dimensions

Shows dimensional drawings and approximate weights for PowerFlex 700 frames 0-6.

Frame Cross Reference

Lists AC and DC input protection devices and their corresponding frame and rating information.

Appendix B HIM Overview

External and Internal Connections

Illustrates the HIM connection points and identifies DPI ports for communication.

LCD Display Elements

Describes the different display areas and information shown on the HIM screen.

ALT Functions

Explains how to use the ALT key in combination with other keys to access various HIM functions.

Menu Structure

Provides a visual representation of the HIM menu hierarchy for navigation.

Viewing and Editing Parameters

Guides users on how to navigate the HIM to view and edit drive parameters.

Linking Parameters (Vector Control Option Only)

Explains how to establish links between parameters for flexible configuration in Vector Control.

Appendix C Application Notes

External Brake Resistor

Details the circuitry and considerations for connecting an external brake resistor.

Lifting/Torque Proving

Explains the lifting/torque proving feature, its functionality, and programming requirements.

Minimum Speed

Refers to Reverse Speed Limit on page C-16 for details on minimum speed settings.

Motor Control Technology

Discusses different motor control technologies like Torque Producers, Torque Controllers, and Speed Regulators.

Overspeed

Explains the Overspeed Limit feature and how it allows operation at maximum speed with an overspeed band.

Power Loss Ride Through

Describes how the drive manages power loss using DC bus voltage monitoring and programmed reactions.

Process PI for Standard Control

Details the internal PI function for closed-loop process control with proportional and integral actions.

Reverse Speed Limit

Illustrates the effect of setting parameter 454 for controlling reverse speed limits.

Skip Frequency

Explains how skip frequencies are used to avoid resonant operating frequencies and ensure motor safety.

Sleep Wake Mode

Describes the Sleep/Wake function that starts or stops the drive based on analog input levels.

Start At PowerUp

Explains the conditions and parameters required for the drive to start automatically after power is applied.

Stop Mode

Details different stop modes like Coast to Stop and Brake to Stop, including their operational principles.

Voltage Tolerance

Provides information on drive voltage tolerances and calculates maximum motor power based on actual line voltage.

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