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SLC 500
Allen-Bradley SLC 500 User Manual
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SLC 500 Modular
Hardware Style
Catalog Numbers
1747-L511, 1747-
L514, 1747-L524,
1747-L531, 1747-
L532, 1747-L533,
1747-L541, 1747-
L542, 1747-L543,
1747-L551, 1747-L552, 1747-L553
User Manual
2
Table of Contents
Default Chapter
5
Table of Contents
5
Preface
13
Purpose of this Manual
13
Who Should Use this Manual
13
Additional Resources
14
Common Techniques Used in this Manual
14
Quick Start for Experienced Users
15
Chapter 1
16
Required Tools and Equipment
16
Procedures
16
Selecting Your Hardware Components
27
Chapter 2 European Union Directive Compliance
28
EMC Directive
28
Low Voltage Directive
28
Overview of Your Modular Control System
29
Principles of Machine Control
30
Selecting Modular Processors
31
Processor Features
31
Processor Communication Options
32
Selecting Discrete I/O Modules
36
Selecting Specialty I/O Modules
36
Selecting Power Supplies
36
1746-P7 Current Capacity
37
Example for Selecting Power Supplies
37
Example Worksheet for Selecting a 1746 Power Supply
38
Selecting Enclosures
40
Selecting Operator Interfaces
40
Programming with a Personal Computer
40
AIC+ Advanced Interface Converter (1761-NET-AIC)
40
1747-PIC RS-232/DH485 Interface Converter
40
1747-UIC USB to DH485 Interface Converter
41
Monitoring with a Data Table Access Module
41
Monitoring with a Panelview or Panelview Plus
41
Operator Terminal
41
Selecting a Memory Module for the SLC 5/01 and SLC
42
Processors
42
EEPROM Memory Modules
42
Memory Backup for the 1747-L511, SLC 5/01 Processor
43
SLC 5/05 Processors
43
EEPROM Burning Options
44
Selecting Isolation Transformers
46
Special Considerations
47
Class I, Division 2 Applications
47
Selecting Contact Protection
50
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51
Chapter 3 System Overview
56
Environment and Enclosure
56
Hazardous Location Considerations
57
Typical Installation
58
Spacing Your Controller
58
Preventing Excessive Heat
60
Grounding Guidelines
61
Connect Equipment Grounding Conductor to Ground Bus
61
Connect Ground Bus to Grounding-Electrode System
62
Special Grounding Considerations for DC Applications Using 1746-P3 (Previous to Revision B)
64
Determining the Date of the SLC 500 Series a Chassis
66
Master Control Relay
66
Emergency-Stop Switches
67
Power Considerations
68
Common Power Source
68
Isolation Transformer
68
Grounded Ac Power-Distribution System with
69
Master-Control Relay
69
Power Supply Required Input Voltage Characteristics
69
Loss of Power Source
70
Input States on Power down
70
Power Supply Undervoltage Operation
70
Condition
71
Safety Considerations
72
Disconnecting Main Power
72
Safety Circuits
72
Power Distribution
72
Periodic Tests of Master Control Relay Circuit
72
Preventive Maintenance
73
Mounting Modular Hardware Style Units
75
Chapter 4
75
4-Slot Modular Chassis
75
7-Slot Modular Chassis
76
13-Slot Modular Chassis
77
Link Coupler (AIC)
78
Data Table Access Module
79
DTAM Micro
79
AIC+ Advanced Interface Converter (1761-NET-AIC)
80
Devicenet Interface (1761-NET-DNI)
80
Ethernet Interface (1761-NET-ENI)
80
SLC 5/01 Processor Hardware Features
81
Chapter 5
83
SLC 5/02 Processor Hardware Features
83
SLC 5/03 Processor Hardware Features
86
SLC 5/04 Processor Hardware Features
89
SLC 5/05 Processor Hardware Features
92
Keyswitch for the SLC 5/03, SLC 5/04, and SLC 5/05 Processors
95
RUN Position
95
PROG Position
95
REM Position
96
Compliance to European Union Directives
97
Chapter 6
97
EMC Directive
97
Low Voltage Directive
98
Install Your Chassis
98
Installing Your Processor
101
Install Modules
102
Install Your Memory Module
103
Remove the Memory Module
104
Install Your Power Supply
104
Install Your Chassis Interconnect Cable
108
Defining Sinking and Sourcing
111
Chapter 7
112
Contact Output Circuits - Ac or DC
112
Solid-State DC I/O Circuits
112
Preparing Your Wiring Layout
114
Recommendations for Wiring I/O Devices
115
Features of an I/O Module
116
Wiring Your I/O Module
116
Octal Label Kit Installation
117
Apply the Octal Filter Label
117
Apply the Octal Door Label
117
Octal Kit and I/O Module Information
118
Using the Removable Terminal Block (RTB)
119
Remove the RTB
119
Install the RTB
120
Procedures for Starting the Control System
121
Chapter 8
122
Inspect Your Installation
122
Disconnect Motion-Causing Device
122
Initialize and Test Your Processor
123
Test Your Inputs
125
Input Troubleshooting Steps
126
Test Your Outputs
126
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126
Output Troubleshooting Steps
128
Enter and Test Your Program
129
Observe Control Motion
131
Conduct a Dry Run
132
Chapter 9 Handling and Storing Battery, Catalog Number 1747-BA
133
Handling
133
Storing
134
Transporting
134
Disposal
135
Install and Replace the Battery of the SLC 5/01 or SLC
136
Processor
136
Replace Your SLC 5/03, SLC 5/04, or SLC 5/05 Battery
137
Replacing Retainer Clips on an I/O Module
138
Remove Damaged Retainer Clips
139
Install New Retainer Clips
139
Replace a Fuse on the Power Supply
139
Maintaining Your Control System
133
Chapter 10
141
Contacting Rockwell Automation for Assistance
141
Tips for Troubleshooting Your Control System
142
Removing Power
142
Replacing Fuses
143
Program Alteration
143
Troubleshooting the SLC 5/01 and SLC 5/02 Processors
143
Identifying SLC 5/01 and SLC 5/02 Processor Errors
144
Identifying SLC 5/02 Processor Communication Errors
148
Troubleshooting the SLC 5/03, SLC 5/04, and SLC 5/05 Processors
149
Clearing SLC 5/03, SLC 5/04, and SLC 5/05 Processor Faults Using the Keyswitch
149
Identifying SLC 5/03, SLC 5/04, and SLC
150
Processor Errors
150
Identifying SLC 5/03, SLC 5/04, and SLC 5/05 Processor Communication Errors
155
Identifying Processor Errors While Downloading an Operating System
159
Returning the SLC 5/03, SLC 5/04, and SLC 5/05 Processors to Initial Factory Conditions
161
Troubleshooting Your Input Modules
163
Input Circuit Operation
163
Troubleshooting Your Input Modules
164
Troubleshooting Your Output Modules
165
Output Circuit Operation
165
Publication 1747-UM011G-EN-P - June
165
Troubleshooting Your Output Modules
166
Troubleshooting
141
Chapter 11 Replacement Cables and Connectors
169
Cable Connectivity Summary
170
Replacement Terminal Blocks
171
Other Replacement Hardware
171
Replacement Parts
169
Appendix A
175
SLC 500 System General Specifications
175
Processor General Specifications
176
Power Supply Specifications
177
1746-P1, 1746-P2, 1746-P3, and 1746-P4 Power Supplies
177
1746-P5, 1746-P6, and 1746-P7 Power Supplies
179
Specifications
175
Appendix B
181
Network Description
181
DH-485 Network Protocol
182
DH-485 Token Rotation
182
Network Initialization
182
Devices that Use the DH-485 Network
183
1747-AIC Isolated Link Coupler for DH-485
184
1747-UIC USB to DH-485 Interface Converter
185
Example System Configuration
187
Configuring the SLC 5/03, SLC 5/04, and SLC 5/05 Channel 0 for DH485 Protocol
188
Important Planning Considerations
189
Hardware Considerations
189
Software Considerations
191
Installing the DH-485 Network
193
DH-485 Communication Cable and Isolated Link Coupler
193
Installing the DH-485 Communication Cable
193
Link Coupler
194
Powering the Link Coupler
196
Installing and Attaching the Link Couplers
199
Publication 1747-UM011G-EN-P - June
200
Setting up the DH-485 Network
181
Appendix C
201
And SCADA Applications
201
Communication Interface Overview
201
SLC 5/03, SLC 5/04, and SLC 5/05 Processors and
201
Communication
202
SLC 500 Devices that Support RS-232 Communication
203
1747-KE Module
203
1746-BAS and 1746-BAS-T Modules
203
DF1 Protocol and the SLC 5/03, SLC 5/04, and SLC
204
Processors
204
DF1 Full-Duplex Protocol
204
Full-Duplex (Point-To-Point)
205
DF1 Half-Duplex Protocol
205
DF1 Radio Modem Channel 0 Driver
207
Modbus RTU Master Communication
210
ASCII Communication
210
Df1/Modbus RTU Communication Protocol Modems Overview
210
Wiring Connectors for RS-232 Communication
211
Types of RS-232 Connectors
211
DTE Pinout
211
DCE Pinout
212
Pin Assignments for Wiring Connectors
213
Applications for the RS-232 Communication Interface
220
DF1 Full-Duplex Peer-To-Peer
220
Half-Duplex with Slave-To-Slave Routing
220
RS-232 Communication Interface
201
Appendix D
221
Data Highway Plus Communication Protocol Overview
221
SLC 5/04 Processors and DH+ Communication
222
DH+ Channel 1, 3-Pin
222
DH+ Channel 1, 8-Pin
222
Wiring Connectors for DH+ Communication for SLC
224
Processors
224
Minimizing Noise
225
Typical DH+ Network Configuration
226
Setting up the DH+ Network
221
Appendix E
227
Power Supply Loading
227
Blank Worksheet
230
Power Supply Worksheet
227
Appendix F Allen-Bradley Remote I/O Network
231
Remote I/O Passthru
232
Devicenet Network
233
The 1747-SDN Devicenet Scanner
233
The 1761-NET-DNI Devicenet Interface
234
Devicenet Network Length
235
Controlnet Network
236
The 1747-SCNR Controlnet Scanner Module
236
The 1747-KFC15 Controlnet Messaging Module
236
SLC 5/05 Processors and Ethernet Communication
237
Appendix G
238
SLC 5/05 Performance Considerations
238
The Ethernet Network
239
Ethernet Network Topology
239
Ethernet Channel 1 8-Pin 10Base-T Connector
240
Cables
240
Ethernet Connections
240
Configuring the Ethernet Channel on the SLC 5/05 Processor
241
Configuration Using Rslogix 500 Programming Software
242
Configuration Via BOOTP
242
Use the Rockwell BOOTP Utility
244
Using DCHP Software to Configure Your Processor
245
Using Subnet Masks and Gateways
246
Manually Configuring Channel 1 for Processors on Subnets
247
SLC 5/05 Processor Embedded Web Server Capability
248
Module Information
249
TCP/IP Configuration Data (Read Only)
249
Diagnostic Information
250
Data Table Memory Map
251
Data Table Monitor
252
User Provided Pages
253
Definition of Key Terms
261
Appendix H Calculating Module Heat Dissipation
261
Calculated Watts Vs. Total Watts
262
Power Supply Loading Reference Table
263
Power Supply Heat Dissipation Graphs
266
Example Heat Dissipation Calculation
267
Example Worksheet
268
Blank Worksheet
269
Publication 1747-UM011G-EN-P - June
270
Other manuals for Allen-Bradley SLC 500
Quick Start
70 pages
Installation And Operation Manual
244 pages
Manual
269 pages
Installation Instructions Manual
24 pages
Reference Manual
25 pages
Installation Instructions
48 pages
4
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Allen-Bradley SLC 500 Specifications
General
Brand
Allen-Bradley
Model
SLC 500
Category
Controller
Language
English
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