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TPD32-EV-500 series
gefran TPD32-EV-500 series User Manual
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—————— Instruction manual ——————
79
4.6.2 Fitting the option card
Figure 4.6.2.1: Installing the option card
1
Unscrewtheexistingxingscrewsandscrewthespacersinthethreadedholes
2
Fixtheoptioncard(connectorXBoftheoptionintheconnectorXBBofthedevice).
3
Fixtheoptioncardsonthespacerswiththescrews.
78
80
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Symbol Legend
14
Block Diagram Legend
14
Safety Precautions - Precautions de Securité
15
Instructions for Compliance with the Ul Mark (Ul Requirements), Electrical Standards in the Usa and Canada
19
Description, Component Identification and Specifications
20
General
20
Table 2.1.1: Converter Size
22
Functions and Features (Overview)
23
Upon Delivery Inspection Procedures
24
Storage, Transport
24
Device Setting
24
Specifications
26
Standards
26
AC Input
26
Table 2.3.2.2: AC Input Curents
28
Output
29
Output Current
29
Table 2.3.3.2: TPD32-EV-FC Output Currents
30
Table 2.3.3.4-A: Field Current Resistors (20A ...1050A / 17A ... 850A, Types A/B/C)
31
Table 2.3.3.4-C: Field Current Resistors (>2000...2400A / 1500...1850A, Type D)
32
Field Circuit
33
Field Circuit TPD32-EV-FC Version
33
Output Voltage
33
Control Section
34
Accuracy
35
Dimension and Weights
36
Figure 2.4.2: Type A2 Dimensions
37
Figure 2.4.3: Type A3 Dimensions
38
Figure 2.4.4: Type B1 Dimensions
39
Figure 2.4.5: Type B2 Dimensions
40
Figure 2.4.6: Type C Dimensions
41
Figure 2.4.7-A: Type D Dimensions
42
Figure 2.4.7-B: Centre-To-Centre Distance for Mounting, Type D
43
Figure 2.4.8: TPD32-EV-CU-... Dimensions, External Bridge Control Unit
44
Figure 2.4.9: TPD32-EV-500/600-1200-2B-E Dimensions
45
Figure 2.4.10: TPD32-EV-500/600-1500...2000-2B-E and TPD32-EV-690/810-1010...1400-2B-E Dimensions
46
Figure 2.4.12: TPD32-EV-500/600-2700-2B-E Dimensions
48
Figure 2.4.13: TPD32-EV-500/600-2900-2B-E and TPD32-EV-690/810-2400...2700-2B-E Dimensions
49
Figure 2.4.14: TPD32-EV-500/600-3300-2B-E and TPD32-EV-690/810-3300-2B-E Dimensions
50
Figure 2.4.15: TPD32-EV-500/520-1500...2000-4B-E and TPD32-EV-690/720-1010...1400-4B-E Dimensions
51
Figure 2.4.16: TPD32-EV-500/520-2400-4B-E and TPD32-EV-690/720-1700...2000-4B-E Dimensions
52
Figure 2.4.17: TPD32-EV-500/520-2700-4B-E Dimensions
53
Figure 2.4.18: TPD32-EV-500/520-3300-4B-E and TPD32-EV-690/720-3300-4B-E Dimensions
54
Figure 2.4.19: TPD32-EV-690/720-2400...2700-4B-E Dimensions
55
Watt Loss
56
Table 2.5.2: Dissipated Power TPD32-EV-CU Series
57
Motors, Encoder, Tachometer
58
Motors
58
Encoder / Tachometer
59
Installation Guidelines
60
Permissible Ambient Condition
60
Disposal of the Device
61
Mounting the Device
61
Figure 3.3.2: Mounting Clearance
62
Wiring Procedure
63
Removing the
63
Terminal Assignments/Cable Sections
63
Wiring the Drive
64
Power Section
64
Table 4.3.3: Cable Section for UL Approval
65
Table 4.3.4: Wire Adapter Kit and Lugs Suggested for UL Approval
66
Table 4.3.5: Wire Adapter Kit and Lugs Suggested for UL Approval
67
Table 4.3.6: Cable Size for Power Field Terminals U1, V1, C1, D1
68
Regulation Section
69
R-TPD32-EV Regulation Card
69
Table 4.4.2-A: Dip-Switch S15 Adaptation of the Regulation Card to the Device Type
70
Table 4.4.2-B: Dip-Switch S15 Adjustment of the TPD32-EV-CU-... Series Mains Voltage Regulation Card
71
Table 4.4.3: Dip-Switch S4 Adaptation of the Tachometer Feedback to the Input Voltage
72
Table 4.4.6 - A: Terminal Assignment (Terminals from 1 to 20)
73
Table 4.4.7: Cable Size for Fans, Signals, and Thermistors
74
Table 4.4.8: Terminal Strip for the Connection of an Analog Tachometer
75
Rs485 Serial Interface
76
Description
76
RS485 Serial Interface Connector Description
77
Input/Output Expansion Card Tbo
77
Assignment of the Plug-In Terminal Strip (Terminals 1
78
Fitting the Option Card
79
Digital Encoder Interface Deii
80
Description
80
DEII Terminal Assignment
81
Standard Connection Diagrams
82
Figure 4.8.3: TPD32 EV-FC-... Typical Connection Diagram
83
Figure 4.8.5: Encoder and Tachometer Connections
84
Figure 4.8.7: Programmable Inputs/Outputs with PLC
85
Circuit Protection
86
Fuses
86
Table 4.9.1.5: FU1, FV1, External Field Circuit Fuses for TPD32-EV-CU
91
Fuses Selection When the Overload Function Is Activated
92
Table 4.9.1.3: F C , Internal Input Side Fuses
92
AC Input Contactors
93
Control Power Protection
93
Reactors / Filters
94
AC Input Choke
94
Table 4.10.2: Mains Chokes for 500 Vac Input Supply
95
Table 4.10.3: Mains Chokes for 575 Vac Input Supply
96
Table 4.10.4: Mains Chokes for 690 Vac Input Supply
97
Table 4.10.5 Internal Code for Mains Chokes
98
Interference Suppression Filters
99
Mains Harmonic Currents Generated by Converters
104
Engineering Notes
104
Potentials of the Regulator Section
104
External Devices
105
Connection Cables
105
Converter Operation
106
Keypad
106
Leds
107
Moving Inside a Menu
107
Displaying Parameters
108
Changing / Saving Parameters / Password
108
Changing Numerical Values and Text
108
Selection from Predefined Values
109
Autotuning of Analog Input
109
Parameters Saving
110
Entering a Password
110
General Unlocking of the Password
111
Operating the Drive Via the Keypad
111
Starting and Stopping the Drive
112
Enabling the Converter
112
Disabling the Converter
112
Start / Stop
112
Failure Register / Acknowledging Alarms
113
Clearing the Failure Register
113
Acknowledging a Failure Alarm
114
Acknowledging When Several Failure Alarms Occur at the same Time
114
Motor Potentiometer Function
114
Acceleration, Deceleration
114
Changing Rotation Direction
115
Resetting the Speed Reference Value
115
Jog Function
115
Menu Structure
116
Commissioning
117
Setting Jumpers and Switch
117
Checking the Wiring and the Auxiliary Voltages
118
Basic Settings of the Converter
118
START up Procedures
120
Limits
120
Motor Data
120
Alarms
121
Analog Inputs 1, 2 and 3
121
Overload Control
121
Speed Feedback Setting
121
Drive Tuning
122
Checking Current Regulator Performance Using Parameter Eint
122
Self Tuning of the Current Regulator
122
Self Tuning of the Speed Regulator
123
Field Converter
125
Flux Current Min/Max
125
Selection of the Functioning System
125
Setting the Rated Field Current
125
Manual Tuning of the Regulators
126
Manual Tuning of Speed Regulator
126
Using the Test Generator
126
Figure 5.3.6.1: Above: Actual Spd; Below: Motor Current. Speed P too Low
127
Manual Tuning of Field Current Regulator
128
Figure 5.3.6.7: Above: Flux Reference; Below: Flux Current. the Increment in the Field Current Has no Jump. Variation Compared to Fig.5.3.6.5 Increase of Flux P from 2 to 10%. Flux I = 5
129
Voltage Regulator in the Field Converter
130
Constant. Voltage P = 40%, Voltage I = 50
131
Flux/ if Curve Tuning (Flux / if Curve)
132
Others Tuning
132
Figure 5.3.7.2: Blocks Diagrams of Field Current Regulator
133
Setting of the Speed Zero Logic
134
Speed-Up Function
134
Adaptive of the Speed Regulator
135
Function Description
136
Functions and Parameters
136
Explanation of Parameter Tables
137
Enables
138
Enable Drive
139
Start/Stop
140
Fast Stop
141
Quick Stop
142
External Fault
142
Basic Start up Menus
143
Drive Status
143
Start up
143
First Basic Setting
143
Motor Data
143
Limits
144
Speed Feedback
144
Alarms
144
Overload Control
144
Analog Inputs
145
Self Tuning of Current Regulator
145
Self Tuning of Speed Regulator
145
Final Operation
146
Tuning
146
Current Self Tuning
146
Speed Self Tune
146
Manual Tuning of Speed Regulator, Field Regulator and Voltage Regulator
146
Monitor
147
Input Variables
151
Ramp Ref
151
Figure 6.4.1.1: Ramp References
152
Speed Ref
153
Torque Current Reference (T Current Ref)
154
Limits
156
Speed Limits
156
Armature Current Limits (Current Limits)
157
Flux Limits
159
Ramp
160
Acceleration, Deceleration, Quick Stop
161
Ramp Shape and Control Commands
162
Figure 6.6.2.1: S Shape Acceleration Ramp
163
Figure 6.6.2.2: Ramp Delay
164
Figure 6.6.2.3: Ramp Control
165
Speed Regulation (Speed Regulat)
166
Speed Regulator
167
Self Tuning of Speed Regulator
168
Spd Zero Logic
169
Speed up
170
Droop Function
171
Figure 6.7.4.2: Droop Function Example
172
Inertia/Loss Compensation
173
Current Regulation (Current Regulat)
174
Flux Regulation
176
Reg Parameters
180
Configuration
182
Operating Mode Selection
182
Speed Base Value, Full Load Current and Encoder Speed Resolution
184
Configuration of the OK Relay (Terminals 35,36)
186
To Increase the Resolution of Current Limits and References
187
Configuration of the Speed Feedback Circuit
188
Figure 6.11.5.1: Speed Feedback
189
Figure 6.11.5.2: Allowed Area for Encoder 2 Pulses and Motor Max Speed
190
Ind Store Ctrl Parameter [92]
191
Index Storing Parameter [13]
192
Standard / American" Selection, Software Version
193
Dimension Factor, Face Value Fator
194
Programmable Alarms
196
Figure 2: Example. Open SCR (White) Displayed with Gf_Express Tool
202
Figure 6.11.8.1 Drive Enabling Sequence: Main Command = Terminals
203
Figure 6.11.8.2 Drive Enable Sequence: Main Command = Digital
204
Address for Bus Operation
205
Password
206
I/O Config
207
Analog Ouputs
208
Figure 6.12.1.1: Option Card, Analog Output Blocks
209
Analog Inputs
210
Figure 6.12.2.1: Analog Input
214
Digital Outputs
216
Figure 6.12.3.1: Digital Outputs
217
Digital Inputs
219
Speed Reference from Encoder Input (Tach Follower Function)
221
Figure 6.12.5.2: Example of Application of the Encoder Reference
222
Additional Speed Functions (Add Speed Funct)
223
Adptive Spd Reg
223
Auto Capture
223
Figure 6.13.2.1: Adaptive of the Speed Regulator
225
Speed Control
226
Figure 6.13.3.1: "Speed Threshold" (Up) and "Set Speed" (Down) Messages
227
Speed Zero
228
Functions
229
Motorpotentiometer
229
Figure 6.14.1.1: CONFIG 1
231
Jog Function
236
Figure 6.14.2.1: Example of External Activation in Jog Mode
237
Multi Speed Function
238
Table 6.14.2.1: Multi Speed Function
240
Multi Ramp Function
241
Table 6.14.4.1: Ramp Selection
243
Figure 6.14.4.1: Multi Ramp Selection Via Terminals
244
Speed Draw Function
245
Figure 6.14.5.2: Rubber Calender Example
246
Overload Control
247
Table 6.14.6.1: I2T Derating
249
Figure 6.14.6.1: Overload Control (Overload Mode = Curr Limited)
250
Figure 6.14.6.2: Overload Control (Overload Mode= Curr Not Limited)
251
Figure 6.14.6.3: Example- Operating Point of Drive
268
Stop Control
269
Brake Control
271
Figure 6.14.8.1: Diagram of Control
272
Figure 6.14.8.2: Brake Control Diagram
273
Current Limitation According to the Speed (I/N Curve)
274
Spec Functions
275
Test Generator
275
Failure Register
276
Saving Parameters, Loading Default Factory Settings, Life Time
276
Signal Adaptation
277
Figure 6.15.4.1: Structure of the Signal Adaptation
278
Pads
279
Figure 6.15.5.1: Bus Pads
280
Options
281
Option 1
281
Option 2
281
PID Function
283
General
284
Inputs / Outputs
284
Feed - Forward
285
PID Function
287
Proportional - Integral Block
289
Proportional - Derivative Control Block
293
Output Reference
295
Function of Calculation for Initial Diameter
297
Figure 6.16.3.7: Diameter Calculation
298
Procedure of Calculation for Initial Diameter
299
Examples of Application
300
Figure 6.16.3.9: Nip-Rolls Control with Load Cell
303
Figure 6.16.3.10: Winder/Unwinder Control with Dancer
306
Figure 6.16.3.11: Diameter Calculation
310
Figure 6.16.3.12: Winder/Unwinder Control with Sensor Diameter
311
Figure 6.16.3.14: Pressure Control for Pumps and Extruder
313
Generic PID
316
Application Note
318
Figure 6.16.3.16: Relation between PI I Gain PID and PI I Output PID
319
Figure 6.16.3.17: General Description of the PID Blocks
320
Torque Winder Function
321
Diameter Calculation
322
Torque Calculation
326
Compensations and Closing of the Tension Loop
327
Figure 6.17.1: Acceleration and Deceleration Indication
328
Taper Function
330
Calculation of the Speed Reference
331
Figure 6.17.3: Operative Sequence of the Functioning Status
333
Figure 6.17.4: Functioning with Jog TW Enable
335
Typical Connection Diagrams
336
Figure 6.17.6: Winder with an Automatic Switch and a Closed Loop Tension Regulation
337
Figure 6.17.7: Winder with an Automatic Switch and a Closed Loop Tension Regulation
338
Figure 6.17.8: Winder with an Automatic Switch and a Closed Loop Tension Regulation
339
Control Logic
340
Diameter Initialization
340
Initial Phase
340
Automatic Switching
341
Reel Stop
341
Figure 6.17.11: Coil Stop after the Automatic Switching
342
Jog Function
342
Application Example
343
Drive Used as a Winder - Winding Side = up
353
Provisions
353
Drive Used as a Winder - Winding Side = down
354
Drive Used as an Unwinder - Unwinding Side = up
354
Drive Used as an Unwinder - Unwinding Side = down
355
Block Diagram
356
Drivecom
360
Control Word, Status Word, Malfunction Code
360
Speed
361
Speed Limitation
362
Acceleration / Deceleration
364
Factor Function
366
Service
366
7- Maintenance
367
Care
367
Service
367
Repairs
367
Customer Service
367
Troubleshooting
368
Failure Alarms in the Keypad Display
368
Other Faults
370
Block Diagram
372
Control Block Diagrams
372
TPD32-EV Converter Index
372
TPD32-EV Converter Overview
373
Digital Inputs /Outputs & Mapping Standard and TBO Cards
374
Analog Inputs/Outputs & Mapping
375
Speed Reference Generation
376
Ramp Reference Block
377
Speed / Current Regulator Overview
378
Speed Reference Generation
379
Speed Feedback Setting
380
Speed Regulator
381
Speed Regulator PI Part
382
Speed Adaptive and Speed Zero Logic
383
Current Regulator
384
Field Current Regulator
385
Motor Parameters
386
Start and Stop Management
387
Droop Compensation
388
Inertia / Loss Compensation
389
Speed Threshold / Speed Control
390
PID Function
391
Functions
392
LINKS Function
393
PAD Parameters
394
Taper Current Limits
395
Dimension Factor - Face Value Factor
396
Test Generator
397
JOG Function
398
Multispeed
399
Motor Potentiometer
400
SCR Test
401
Alarm Mapping
402
Power Circuit Block Diagrams
403
Figure 9.2.2: ESE5911 TPD32-EV-500 ...-20 ...185-2B
404
Figure 9.2.3: ESE5912 TPD32-EV-500 ...-280 ...650-4B
405
Figure 9.2.4: ESE5912 TPD32-EV-500 ...-280 ...650-2B
406
Figure 9.2.5: ESE5913 TPD32-EV-500 ...-770 ...1050-4B
407
Figure 9.2.6: ESE5913 TPD32-EV-500 ...-770 ...1050-2B
408
Figure 9.2.7: ESE5858 TPD32-EV-500_520-1500 ...3300-4B
409
Figure 9.2.8: ESE5856 TPD32-EV-500_600-1200 ...3300-2B
410
Figure 9.2.9: ESE5770 TPD32-EV-500 ...690 ...-1300 ...2400-4B
411
Figure 9.2.10: ESE5770 TPD32-EV-500 ...690 ...-1300 ...2400-2B
412
Figure 9.2.11: ESE5804 TPD32-EV-575 ...-280 ...650-4B
413
Figure 9.2.12: ESE5804 TPD32-EV-575 ...-280 ...650-2B
414
Figure 9.2.13:ESE5803 TPD32-EV-575_690 ...-560 ...1000-4B
415
Figure 9.2.14: ESE5803 TPD32-EV-575_690 ...-560 ...1000-2B
416
Figure 9.2.15: ESE5859 TPD32-EV-690_720-1010 ...3300-4B
417
Figure 9.2.16: ESE5857 TPD32-EV-690_810-1010 ...3300-2B
418
Regulation Card
419
Connection of External Power Bridges
420
Figure 9.4.2: ESE5854 TPD32-EV-....-1010....3300-2B-E
421
Figure 9.4.3-A: ESE5799 (1/3) - TPD32-EV-CU
422
Figure 9.4.3-B: ESE5799 (2/3) - TPD32-EV-CU
423
Figure 9.4.3-C: ESE5799 (3/3) - TPD32-EV-CU
424
Figure 9.4.4: ESE5771 TPD32-EV-CU-230...690-THY1-XX_1
425
Figure 9.4.5: ESE5771 TPD32-EV-CU-230...690-THY1-XX_2
426
Parameter Lists
427
Complete Main Menu List
427
Functions
427
List of High Priority Parameters
469
Replacement Parts
471
Hardware Configuration
471
Figure 11.3.1: FIR1-... Power/Driver Cards
472
Figure 11.3.3: FIR3-32 Power/Driver Card
473
Table 11.3.6: Selection of Dip-Switches "S3-XX" and "S4-XX" for FIR4/5P-XX Cards
474
Appendix 1 - Tpd32-Ev-Cu: Control Unit
475
A1.1 Models Available and Main Technical Data
476
A1.2 Connection Cables Supplied
476
A1.3 Choosing the Right Model for Your Application
477
A1.4 Pulse Transformers
479
A1.6 Installation, Connection and Configuration
480
Figure A1.6.1: Position of Terminals
481
A1.6.3 Configuration of the Armature Current Feedback Circuit
483
Figure A1.6.3.1: Detail of Circuit
484
Table A.1.6.3.1: Calculation of the Configuration of Dip-Switches SW3-1 to SW4-8 for Standard TPD32-EV-.. Drives with External Bridge
485
A1.6.4 Using the Control Unit as a Replacement Part
486
A1.8 External Three-Phase Field Exciter Control by TPD32-EV-FC
487
Appendix 2 - Tpd32-Ev-Fc: Field Control Unit
488
Appendix 2 - Tpd32-Ev-Fc: Field Control Unit
488
A2.1 Current Regulation (CURRENT REGULAT)
488
A2.2 Regulator Parameters (REG PARAMETERS)
489
A2.3 Autotune Function of PI Current Regulator
490
A2.4 Digital Outputs
492
A2.5 External Three-Phase Field Exciter Control
493
A2.5.1 Fiber Optics Connection of Master Board (in TPD32-EV-CU Unit) to Slave Board (in TPD32-EV-FC Unit)
494
A2.5.2 Connection between TPD32-EV-CU and TPD32-EV-FC Units Via External I/O
495
A2.5.3 12-Pulse Configuration of TPD32-EV with Connection Via External I/Os between TPD32-EV-CU and TPD32-EV-FC Units
496
A2.6 Programmable Alarms
497
A2.7 Parameter Changes
498
Appendix 3 - Accessories
501
Appendix 3 - Accessories
501
A3.1 EAM Adapter Kit
501
Eam1581
502
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gefran TPD32-EV-500 series Specifications
General
Brand
gefran
Model
TPD32-EV-500 series
Category
DC Drives
Language
English
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