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EJD 220
Jungheinrich EJD 220 User Manual
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1
Maintenance Contents EJD 220
Issued on: 2019-04-26 12:00
1.1
Owner
T
o be performed every 50 service hours, but at least once a week.
1.1.1
Maintenance contents
1.1.1.1
Standard equipment
Brakes
T
est the function of the brakes
Hydraulic operations
Lubricate the load chains.
Correct the hydraulic oil level.
Steering
T
est the tiller return function.
186
04.19 en-GB
187
189
Table of Contents
Copyright
7
Default Chapter
7
Table of Contents
7
A Correct Use and Application
13
General
13
Correct Application
13
Approved Application Conditions
14
Internal Operation Combined with Brief External or Cold Store Operation (T)
15
Internal Operation in Cold Stores with Cold Store Equipment (O)
15
Proprietor Responsibilities
16
Adding Attachments And/Or Optional Equipment
16
B Truck Description
17
Application
17
Truck Models and Rated Capacity
17
Travel Direction Definition
19
Assemblies and Functional Description
20
Assembly Overview
20
Functional Description
22
Technical Specifications
25
Performance Data
25
Dimensions
26
Weights
28
Tyre Type
28
EN Norms
29
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
30
Conditions of Use
30
Electrical Requirements
30
Safety of Trucks
30
Identification Points and Data Plates
31
Indication Points
31
Data Plate
33
Truck Capacity Plate
34
Wind Loads
37
Capacity Plate for Stacking, Transport and Double-Deck Operations
38
C Transport and Commissioning
39
Lifting by Crane
39
Transport
41
Using the Truck for the First Time
42
D Battery - Servicing, Recharging, Replacement
43
Safety Regulations Governing the Handling of Lead-Acid Batteries
43
Battery Types
45
Exposing the Battery
46
Charging the Battery
47
Charging the Battery with a Stationary Charger
48
Charging the Battery with an On-Board Charger (O)
49
Battery Removal and Installation
57
Lateral Battery Removal
58
Operation
61
Safety Regulations for the Operation of Forklift Trucks
61
Displays and Controls
63
Battery Discharge Monitor
67
Battery Discharge Indicator
68
Preparing the Truck for Operation
69
Checks and Operations to be Performed before Starting Daily Work
69
Preparing the Truck for Operation
70
Checks and Operations to be Carried out When the Truck Is Operational
71
Parking the Truck Securely
72
Industrial Truck Operation
73
Safety Regulations for Truck Operation
73
Emergency Disconnect
75
Automatic Braking
77
Travel
78
Slow Travel
81
Steering
81
Brakes
82
Load Handler Raise/Lower
84
Lifting, Transporting and Depositing Loads
87
Use as a Lift Work Table
96
Troubleshooting
97
Truck Does Not Start
98
Load Cannot be Lifted
100
Operating the Truck Without Its Own Drive System
101
Release and Activate the Drive Wheel Brake
101
Load Handler Emergency Lowering
103
Optional Equipment
104
Emergency Operation with Service Key GF60
104
Cancode Keypad (O)
106
Setting the Truck Parameters with Cancode
125
Parameters
127
Setting the Battery Parameters with Cancode
132
Candis Display Instrument (O)
134
Display Unit (2 Inch Display)
136
Keyless Access System
141
General Information about the Use of Keyless Access Systems
142
Commissioning the Keypad and the Transponder Reader
142
Using the Display
145
Using the Keypad
150
Operating the Transponder Reader
155
ISM Access Module (O)
159
Industrial Truck Maintenance
161
Operational Safety and Environmental Protection
161
Maintenance Safety Regulations
162
Working on the Electrical System
163
Consumables and Used Parts
163
Wheels
163
Hydraulic System
164
Lift Chains
165
Lubricants and Lubrication Schedule
166
Handling Consumables Safely
166
Lubrication Schedule
168
Consumables
169
Maintenance and Repairs
170
Preparing the Truck for Maintenance and Repairs
170
Lifting and Jacking up the Truck Safely
171
Cleaning
172
Front Cover Disassembly
175
Drive Panel Disassembly and Assembly
176
Checking the Hydraulic Oil Level
177
Check the Gear Oil Level
178
Check Wheel Attachment and Wear
179
Checking Electrical Fuses
181
Restoring the Truck to Service after Maintenance and Repairs
182
Decommissioning the Industrial Truck
183
Prior to Decommissioning
183
Action to be Taken During Decommissioning
183
Restoring the Truck to Service after Decommissioning
184
Safety Tests to be Performed at Intervals and after Unusual Incidents
185
Final De-Commissioning, Disposal
185
Human Vibration Measurement
185
G Maintenance and Inspection
187
Maintenance Contents EJD
188
Owner
188
Customer Service
192
Table of Contents
201
1 Correct Use and Application
203
A Traction Battery
203
2 Data Plate
203
3 Safety Instructions, Warning Indications and Other Notes
205
4 Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
206
Description
206
Operation
208
Servicing Lead-Acid Batteries with Armour Plated Cells
211
5 Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
213
Description
213
Operation
214
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
217
6 Aquamatik Water Replenishment System
218
Water Replenishment System Design
218
Functional Description
219
Adding Water
219
Water Pressure
219
Filling Time
220
Water Quality
220
Battery Tubing
220
Operating Temperature
220
Cleaning Measures
220
6.10 Service Mobile Vehicle
220
7 Electrolyte Circulation
221
Functional Description
221
8 Cleaning Batteries
223
9 Storing the Battery
225
10 Troubleshooting
225
11 Disposal
225
5
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Jungheinrich EJD 220 Specifications
General
Brand
Jungheinrich
Model
EJD 220
Category
Forklifts
Language
English
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