12 SERVICE WORK ON THE CHASSIS 57
12.10 Removing the lower triple clamp (EXC EU, EXC Six Days, EXC EU/AU, Six Days)
Preparatory work
– Raise the motorcycle with the lift stand. ( p. 52)
– Remove the front wheel. ( p. 90)
– Remove the headlight mask with the headlight. ( p. 98)
– Remove the fork legs. ( p. 54)
– Remove the front fender. ( p. 64)
– Remove the handlebar cushion.
602734-10
Main work
–
Remove screw
. Remove screw
. Pull off the upper triple clamp with the han-
dlebar and hang it to one side.
Info
Protect the components against damage by covering them.
Do not bend the cables and lines.
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–
Remove O-ring
. Remove protective ring
.
– Take off the lower triple clamp with the steering stem.
– Remove the upper steering head bearing.
12.11 Installing the lower triple clamp (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US)
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Main work
– Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 144)
– Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the top steering head seal
is correctly positioned.
–
Mount protective ring
.
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– Position the upper triple clamp with the steering.
– Position the clutch line and wiring harness.
–
Mount screw
but do not tighten yet.
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