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KTM 200 EXC User Manual

KTM 200 EXC
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13 BRAKE SYSTEM 87
13.12 Adding brake fluid for the rear brake
Warning
Danger of accidentsBrake system failure.
If the brake fluid level drops below the specified marking or the specified value, this is an indication that the brake system
is leaking or that the brake linings are completely worn down. Check the brake system and do not continue riding. (Your
authorized KTM workshop will be glad to help.)
Warning
Skin irritationBrake fluid can cause skin irritation on contact.
Avoid contact with skin and eyes, and keep out of the reach of children.
Wear suitable protective clothing and goggles.
If brake fluid comes into contact with the eyes, flush the eyes thoroughly with water and consult a physician immediately.
Warning
Danger of accidentsReduced braking efficiency due to old brake fluid.
Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will
be glad to help.)
Warning
Environmental hazardHazardous substances cause environmental damage.
Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Never use DOT 5 brake fluid! It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5
brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container!
Preparatory work
Check the rear brake linings. ( p. 87)
400233-10
Main work
Stand the vehicle upright.
Remove screw cap
with membrane
and the O-ring.
Add brake fluid to level
.
Brake fluid DOT 4 / DOT 5.1 ( p. 141)
Mount the screw cap with the membrane and the O-ring.
Info
Clean up overflowed or spilt brake fluid immediately with water.
13.13 Checking the rear brake linings
Warning
Danger of accidentsReduced braking efficiency caused by worn brake linings.
Change worn brake linings immediately. (Your authorized KTM workshop will be glad to help.)
B02114-10
Check the brake linings for minimum thickness
.
Minimum thickness
1 mm ( 0.04 in)
» If the minimum thickness is less than specified:
Change the brake linings of the rear brake. ( p. 88)
Check the brake linings for damage and cracking.
» If damage or cracking is visible:
Change the brake linings of the rear brake. ( p. 88)

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KTM 200 EXC Specifications

General IconGeneral
StarterKickstarter
Transmission6-speed
Front BrakeDisc brake
Rear BrakeDisc brake
Cooling SystemLiquid-cooled
Engine Type2-stroke

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