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250 SX-F EU 2010
KTM 250 SX-F EU 2010 User Manual
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VIEW
OF
V
EHICLE
9
3.2
View
of
the
vehic
le
from
the
right
r
ear
(example)
600873-10
1
Rubber
band
for
the
side
stand
2
Shock
absorber,
compression
adjustment
3
Chassis
number
4
Fork
protector
5
Shock
absorber,
rebound
adjustment
6
Level
viewer,
rear
brake
fluid
7
Level
viewer,
engine
oil
8
Kickstarter
10
12
Table of Contents
Table of Contents
4
Means of Representation
7
Important Information
8
View of Vehicle
10
View of the Vehicle from the Left Front (Example)
10
View of the Vehicle from the Right Rear (Example)
11
Location of Serial Numbers
12
Chassis Number
12
Type Label
12
Key Number (EXC-F, EXC-F SIX DAYS)
12
Engine Number
12
Fork Part Number
12
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Hand Brake Lever
14
Short Circuit Button (XCF-W, SX-F)
14
Short Circuit Button (EXC-F, EXC-F SIX DAYS)
14
Emergency off Switch (EXC-F AUS)
14
Electric Starter Button (EXC-F EU, EXC-F SIX DAYS, XCF-W)
15
Electric Starter Button (EXC-F AUS)
15
Light Switch (EXC-F, EXC-F SIX DAYS)
15
Horn Button (EXC-F, EXC-F SIX DAYS)
15
Turn Signal Switch (EXC-F, EXC-F SIX DAYS)
15
Overview of Indicator Lamps (EXC-F, EXC-F SIX DAYS)
16
Controls (Exc-F, Exc-F Six Days, Xcf-W)
17
Speedometer
17
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying the Lap Time
19
SPEED Display Mode (Speed)
19
Display Mode SPEED/H (Service Hours)
19
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
20
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
21
Disply Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
22
Controls
24
Fuel Tap (EXC-F, EXC-F SIX DAYS, XCF-W)
24
Fuel Tap (SX-F)
24
Opening Filler Cap
24
Closing Filler Cap
25
Choke (EXC-F EU, EXC-F SIX DAYS)
25
Choke (XCF-W, SX-F, EXC-F AUS)
25
Shift Lever
25
Foot Brake Lever
26
Kick Starter
26
Side Stand (EXC-F, EXC-F SIX DAYS, XCF-W)
26
Plug-In Stand (SX-F)
26
Steering Lock (EXC-F, EXC-F SIX DAYS)
27
Locking the Steering (EXC-F, EXC-F SIX DAYS)
27
Unlocking the Steering (EXC-F, EXC-F SIX DAYS)
27
General Tips and Hints on Putting into Operation
28
Advice on First Use
28
Running-In the Engine
29
Preparing Vehicle for Arduous Riding Conditions
29
Preparing for Riding on Dry Sand
29
Preparing for Riding on Wet Sand
30
Preparing for Riding on Wet and Muddy Surfaces
31
Preparing for Rides at High Temperature and Slow Speed
32
Preparing for Rides at Low Temperatures or in Snow
32
Riding Instructions
33
Checks before Putting into Operation
33
Starting
33
Starting up
34
Shifting, Riding
34
Braking
34
Stopping, Parking
35
Refueling
35
Service Schedule (Exc-F, Exc-F Six Days, Xcf-W)
37
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
37
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
38
Service Schedule (Sx-F)
39
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
39
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
40
Service Schedule for Rider
41
Important Checks and Maintenance Work to be Carried out by the Rider
41
Maintenance Work on Chassis and Engine
42
Jacking up the Motorcycle
42
Removing the Motorcycle from the Work Stand
42
Checking the Basic Suspension Setting with the Rider's Weight
42
Compression Damping of Shock Absorber
42
Adjusting High-Speed Compression Damping of the Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
44
Measuring Rear Wheel Sag Unloaded
44
Checking the Static Sag of the Shock Absorber
45
Checking the Riding Sag of the Shock Absorber
45
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
46
Removing the Shock Absorber
47
Installing the Shock Absorber
47
Checking Basic Setting of Fork
47
Adjusting the Compression Damping of the Fork
47
Adjusting the Rebound Damping of the Fork
48
Adjusting the Spring Preload of the Fork (EXC-F, EXC-F SIX DAYS, XCF-W)
49
Bleeding Fork Legs
50
Cleaning the Dust Boots of the Fork Legs
50
Loosening the Fork Protector
50
Positioning the Fork Protection
50
Checking Steering Head Bearing Play
51
Adjusting Play of Steering Head Bearing (EXC-F EU, EXC-F AUS, XCF-W ZA)
51
Adjusting the Play of the Steering Head Bearing (SX-F, 250 EXC-F SIX DAYS EU)
52
Removing the Fork Legs
52
Installing the Fork Legs
53
Removing the Fork Protector
54
Installing the Fork Protector
54
Removing the Front Fender
54
Installing the Front Fender
55
Removing Headlight Mask with Headlight (EXC-F, EXC-F SIX DAYS, XCF-W)
55
Refitting the Headlight Mask with the Headlight (EXC-F, EXC-F SIX DAYS, XCF-W)
55
Removing the Start Number Plate (SX-F)
56
Installing the Start Number Plate (SX-F)
56
Handlebar Position
56
Adjusting Handlebar Position
56
Checking Throttle Cable Route
57
Checking the Play in the Throttle Cable
57
Adjusting the Play in the Throttle Cable
58
Checking for Chain Dirt Accumulation
58
Cleaning the Chain
58
Checking the Chain Tension
59
Checking Chain Tension When Fitting Rear Wheel
59
Checking the Rear Sprocket/Engine Sprocket for Wear
59
Checking Chain Wear
60
Adjusting Chain Tension
60
Adjusting Chain Tension - after Checking
61
Adjusting Chain Tension - Fitting Rear Wheel
62
Adjusting the Chain Guide (EXC-F, EXC-F SIX DAYS, XCF-W)
62
Adjusting the Chain Guide (SX-F)
63
Checking Brake Discs
63
Checking Free Travel of Hand Brake Lever
63
Adjusting Basic Position of Hand Brake Lever (XCF-W, SX-F)
64
Adjusting Free Travel of Hand Brake Lever (EXC-F, EXC-F SIX DAYS)
64
Checking the Brake Fluid Level of the Front Brake
64
Topping up the Front Brake Fluid
65
Checking the Front Brake Linings
66
Changing the Front Brake Linings
66
Checking Free Travel of Foot Brake Lever
68
Adjusting Basic Position of Footbrake Lever
68
Checking Rear Brake Fluid Level
68
Adding Brake Fluid to the Rear Brake Circuit
69
Checking Rear Brake Linings
69
Changing the Rear Brake Linings
70
Removing Front Wheel
71
Installing the Front Wheel
72
Removing the Rear Wheel
73
Installing the Rear Wheel
73
Tire Condition Checking
74
Checking Tire Air Pressure
75
Checking Spoke Tension
75
Removing the Battery (EXC-F, EXC-F SIX DAYS, XCF-W)
76
Installing the Battery (EXC-F, EXC-F SIX DAYS, XCF-W)
76
Recharging the Battery (EXC-F, EXC-F SIX DAYS, XCF-W)
76
Removing a Fuse (EXC-F, EXC-F SIX DAYS, XCF-W)
77
Replacing the Fuse (EXC-F, EXC-F SIX DAYS, XCF-W)
77
Adjusting the Beam Width of the Headlight (EXC-F, EXC-F SIX DAYS, XCF-W)
78
Checking the Headlight Adjustment (EXC-F, EXC-F SIX DAYS, XCF-W)
78
Removing the Seat
78
Mounting the Seat
79
Dismounting the Fuel Tank
79
Installing the Fuel Tank
80
Cooling System
80
Checking the Anti-Freeze and Coolant Level
81
Checking the Coolant Level
81
Draining the Coolant
82
Refilling Coolant
82
Glass Fiber Yarn Filling of Main Silencer
83
Removing Main Silencer
83
Installing the Main Silencer
83
Removing the Air Filter Box Lid
83
Installing the Air Filter Box Lid
83
Removing the Air Filter
84
Installing the Air Filter
84
Cleaning Air Filter
84
Adjusting Basic Position of Clutch Lever
85
Checking the Fluid Level of Hydraulic Clutch
85
Changing the Hydraulic Clutch Fluid
85
Checking the Basic Position of the Shift Lever
86
Adjusting the Basic Position of the Shift Lever
86
Carburetor - Idle
87
Carburetor - Adjusting Idle
87
Emptying the Carburetor Float Chamber
88
Checking the Engine Oil Level
89
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
89
Draining the Engine Oil
89
Cleaning the Oil Screens
90
Removing the Oil Filter
91
Installing the Oil Filter
91
Filling up with Engine Oil
92
Adding Engine Oil
92
Troubleshooting
93
Cleaning
95
Cleaning the Motorcycle
95
Storage
96
Putting into Operation after Storage
96
Technical Data - Engine
97
Capacity - Engine Oil
98
Capacity - Coolant
98
Technical Data - Engine Tightening Torques
99
Technical Data - Carburetor
101
Exc-F, Exc-F Six Days
101
Xcf-W
101
Sx-F
101
Technical Data - Chassis
102
Lighting Equipment
102
Tires
103
Capacity - Fuel
103
Technical Data - Fork
104
Exc-F, Exc-F Six Days, Xcf-W
104
Sx-F Eu
104
Sx-F Usa
105
Technical Data - Shock Absorber
106
Exc-F, Exc-F Six Days, Xcf-W
106
Sx-F
106
Technical Data - Tightening Torques for Chassis
107
Wiring Diagram
108
Wiring Diagram (EXC-F EU, EXC-F SIX DAYS)
108
Wiring Diagram (EXC-F AUS)
112
Wiring Diagram (XCF-W)
114
Wiring Diagram (SX-F)
116
Substances
118
Auxiliary Substances
119
Standards
121
Index
122
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KTM 250 SX-F EU 2010 Specifications
General
Brand
KTM
Model
250 SX-F EU 2010
Category
Motorcycle
Language
English
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