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990 SupermotoR
KTM 990 SupermotoR User Manual
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SERVICE
WORK
ON
THE
CHASSIS
90
10.15
Checking
the
chain,
rear
sprocket
and
engine
sprocket
100132-10
–
Check
the
rear
sprocket
and
engine
sprocket
for
wear.
»
If
the
rear
sprocket
or
engine
sprocket
is
worn:
–
Replace
the
rear
sprocket
or
engine
sprocket.
x
Info
The
rear
sprocket,
engine
sprocket
and
chain
should
always
be
changed
together.
91
93
Table of Contents
Table of Contents
5
Table of Contents
8
Means of Representation
9
Important Information
10
Overview of Labels
14
View of Vehicle
24
View of Vehicle, Front Left Side (Vehicle Differs Slightly from Photo)
24
View of Vehicle, Rear Right Side (Vehicle Differs Slightly from Photo)
26
Serial Numbers
28
Chassis Number/Type Label
28
Key Number
29
Engine Number
30
Fork Part Number
30
Shock Absorber Part Number
31
Controls
32
Clutch Lever
32
Hand Brake Lever
32
Throttle Grip
33
Light Switch
33
Headlight Flasher Switch
34
Turn Signal Switch
34
Horn Button
35
Ignition/Steering Lock
35
Immobilizer
36
Emergency off Switch
36
Electric Starter Button
37
Combination Instrument
37
Combination Instrument - Function Buttons
38
Combination Instrument - Tachometer
38
Combination Instrument - Indicator Lamps
39
Combination Instrument - Display
40
Combination Instrument - Speedometer
41
Setting Kilometers or Miles
41
Combination Instrument - Time
42
Setting the Clock
42
Combination Instrument - ODO Display
43
Combination Instrument - Setting/Resetting TRIP 1
43
Combination Instrument - Setting/Resetting TRIP 2
44
Combination Instrument - TRIP F Display
45
Combination Instrument - Ambient Temperature Display
45
Setting the Temperature Units
46
Combination Instrument - Warning of Slippery Roads
46
Combination Instrument - Coolant Temperature Indicator
47
Opening the Filler Cap
47
Closing the Filler Cap
48
Handrails
49
Seat Lock
49
Tool Set
50
Helmet Lock
50
Passenger Footrests
51
Shift Lever
51
Foot Brake Lever
52
Side Stand
53
Preparing for Use
54
Information on First Use
54
Running in the Engine
55
Loading the Vehicle
55
Riding Instructions
58
Checks and Maintenance Measures When Preparing for Use
58
Starting
59
Starting off
60
Shifting, Riding
61
Braking
64
Stopping, Parking
65
Refueling
67
Service Schedule
69
Tuning the Chassis
72
Fork/Shock Absorber
72
Adjusting the Compression Damping of the Fork
72
Adjusting the Rebound Damping of the Fork
73
Adjusting the Spring Preload of the Fork
74
Compression Damping of the Shock Absorber
76
Adjusting the Low-Speed Compression Damping of the Shock Absorber
76
Adjusting the High-Speed Compression Damping of the Shock Absorber
77
Adjusting the Rebound Damping of the Shock Absorber
78
Adjusting the Spring Preload of the Shock Absorber
79
Service Work on the Chassis
81
Raising the Motorcycle with the Front Wheel Stand
81
Taking the Motorcycle off of the Front Wheel Stand
81
Raising the Motorcycle with the Rear Wheel Stand
82
Taking the Motorcycle off of the Rear Wheel Stand
82
Bleeding the Fork Legs
83
Removing the Seat
83
Mounting the Seat
84
Mounting the Helmet Lock on the Vehicle
84
Reinstalling the Fuel Tank
85
Positioning the Fuel Tank
86
Checking the Chain for Dirt
88
Cleaning the Chain
88
Checking the Chain Tension
89
Adjusting the Chain Tension
90
Checking the Chain, Rear Sprocket and Engine Sprocket
92
Adjusting the Basic Position of the Clutch Lever
94
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
95
Brakes
96
Adjusting the Basic Position of the Hand Brake Lever
96
Checking the Front Brake Discs
96
Checking the Front Brake Fluid Level
97
Adding Front Brake Fluid
98
Brake Linings
99
Checking the Front Brake Linings
99
Checking the Free Travel of the Foot Brake Lever
100
Checking the Rear Brake Disc
101
Checking the Rear Brake Fluid Level
102
Adding Rear Brake Fluid
103
Checking the Rear Brake Linings
104
Wheels, Tires
106
Removing the Front Wheel
106
Installing the Front Wheel
107
Removing the Rear Wheel
109
Installing the Rear Wheel
110
Checking Rear Hub Shock Absorbers
111
Checking the Tire Condition
112
Checking the Tire Air Pressure
114
Electrical System
116
Removing the Battery
116
Installing the Battery
117
Recharging the Battery
118
Changing the Main Fuse
120
Changing the Fuses of Individual Power Consumers
122
Changing the Headlight Bulb
124
Changing the Parking Light Bulb
126
Changing the Turn Signal Bulb
129
Changing the Brake Light Bulb
130
Changing the Tail Light Bulbs
134
Changing the License Plate Lamp
138
Checking the Headlight Setting
139
Adjusting Headlight Range
140
Activating/Deactivating the Ignition Key
140
Cooling System
145
Checking the Antifreeze and Coolant Level
145
Checking the Coolant Level in the Compensating Tank
147
Draining the Coolant
149
Filling/Bleeding the Cooling System
150
Checking the Play in the Throttle Cable
153
Tuning the Engine
153
Adjusting the Play in the Throttle Cable
154
Ignition Curve Plug-In Connector
154
Adjusting the Ignition Curve to the Fuel Quality
155
Checking the Basic Position of the Shift Lever
155
Adjusting the Basic Position of the Shift Lever
156
Service Work on the Engine
157
Checking the Engine Oil Level
157
Changing the Engine Oil and Filter, Cleaning the Oil Screens X
158
Draining the Engine Oil and Filter, Cleaning the Oil Screens X
158
Filling up with Engine Oil
163
Adding Engine Oil
164
Cleaning, Care
165
Cleaning Motorcycle
165
Protective Treatment for Winter Operation
167
Storage
168
Preparing for Use after Storage
169
Troubleshooting
170
Immobilizer Blink Code
173
Engine Control Blink Code
175
Technical Data - Engine
181
Capacity- Engine Oil
182
Capacity - Coolant
182
Technical Data - Engine Tightening Torques
183
Technical Data - Chassis
187
Lighting Equipment
188
Tires
189
Capacity - Fuel
189
Technical Data - Fork
190
Technical Data - Shock Absorber
191
Technical Data - Chassis Tightening Torques
193
Substances
196
Auxiliary Substances
200
Standards
202
Index
203
4
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KTM 990 SupermotoR Specifications
General
Brand
KTM
Model
990 SupermotoR
Category
Motorcycle
Language
English
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