TRANSMISSION
L3540-II, L4240-II, L5040-II, L5240-II, L5740-II , WSM
3-S19
2. SERVICING SPECIFICATIONS
[1] ALL MODEL
9Y1211167TRS0011US0
Item Factory Specification Allowable Limit
Gear to Spline Clearance 0.030 to 0.078 mm
0.0012 to 0.0030 in.
0.2 mm
0.008 in.
Shift Fork to Shifter Gear Groove Clearance 0.20 to 0.40 mm
0.0079 to 0.015 in.
0.8 mm
0.03 in.
Gear to Shaft Clearance 0.021 to 0.054 mm
0.00083 to 0.0021 in.
0.1 mm
0.004 in.
Shift Fork to Shifter Groove Clearance
(Shuttle)
(Others)
0.20 to 0.45 mm
0.0079 to 0.017 in.
0.15 to 0.40 mm
0.0059 to 0.015 in.
0.8 mm
0.03 in.
0.8 mm
0.03 in.
Synchronizer Ring to Gear (In Contact) Side Clearance – 0.35 mm
0.014 in.
Spiral Bevel Gear Turning Torque 4.0 to 6.3 N·m
0.40 to 0.65 kgf·m
2.9 to 4.7 lbf·ft
–
Spiral Bevel Gear to Spiral Bevel Pinion
Shaft
Backlash 0.15 to 0.30 mm
0.0059 to 0.012 in.
0.4 mm
0.02 in.
Differential Case Bore (Differential Case
Cover Bore) to Differential Side Gear Boss
• Differential Case Bore and Cover Bore
• Differential Side Gear Boss
Clearance
I.D.
O.D.
0.050 to 0.151 mm
0.0020 to 0.00594 in.
40.500 to 40.550 mm
1.5945 to 1.5964 in.
40.388 to 40.450 mm
1.5901 to 1.5925 in.
0.35 mm
0.014 in.
–
–
Differential Pinion Shaft to Differential
Pinion
• Differential Pinion Shaft
• Differential Pinion Shaft
Clearance
O.D.
I.D.
0.060 to 0.102 mm
0.0024 to 0.00401 in.
19.959 to 19.980 mm
0.78579 to 0.78661 in.
20.040 to 20.061 mm
0.78898 to 0.78980 in.
0.25 mm
0.0098 in.
–
–
Differential Pinion to Differential Side Gear Backlash 0.15 to 0.30 mm
0.0059 to 0.011 in.
0.4 mm
0.02 in.