KYMCO DINK 200 User Manual

14. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
14-2
DINK 200
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front
shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to
prevent the motorcycle from falling down.
• During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS
Item
Standard (mm)
Service Limit (mm)
Axle shaft runout

0.2
Radial

2.0
Axial

2.0
Front brake pad thickness
4.0
2.0
Front shock absorber spring free length
240.6
233
Brake disk thickness
3.8_ 4.2
3.0
Brake disk runout

0.30
Brake master cylinder I.D.
12.700_ 12.743
12.755
Brake master cylinder piston O.D.
12.657_ 12.684
12.645
Brake caliper piston O.D.
25.335_ 25.368
25.30
Brake caliper cylinder I.D.
25.400_ 25.45
25.45
TORQUE VALUES
Steering stem lock nut 8.0_ 12.0kg-m
Steering top cone race 0.5_ 1.3kg-m
Front shock absorber bolt 2.0_ 2.5kg-m
Front axle nut 4.5_ 5.0kg-m
Brake caliper bolt 2.5_ 3.5kg-m
SPECIAL TOOLS
Lock nut wrench
Front shock absorber compressor
Ball race remover
Driver handle
Outer driver, 37x40mm
Pilot, 12mm
Bearing remover
Bearing remover head, 12mm
Front wheel rim runout

KYMCO DINK 200 Specifications

General

Brand	KYMCO
Model	DINK 200
Category	Scooter
Language	English