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KYMCO
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ZING 150
KYMCO ZING 150 User Manual
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4
.
F
U
E
L
S
Y
S
T
E
M
4
-
11
AIR CLEAN
ER REMOVA
L
Remove the right side cove
r.
Remove the two bolts attaching the emission
control sy
stem.
Remove the rear c
arrier. (Ref
er to 4-10.)
Remove the seat. (Refer
to 4-10.)
Remove the two air cleane
r case attac
hing
bolts.
Remove the air cleane
r and carbur
etor
connecting tube ba
nd.
Remove the air cleane
r from the rig
ht side.
Bolts
Screw
52
54
Table of Contents
Preface
1
Table of Contents
1
General Information
2
Engine Serial Number
2
Specifications
3
Service Precautions
5
Torque Values
13
Special Tools
14
Lubrication Points
15
Cable & Harness Routing
16
Wiring Diagram
18
Troubleshooting
19
Inspection/Adjustment 2
25
Inspection/Adjustment
26
Service Information
26
Maintenance Schedule
27
Fuel Line/Filter
28
Throttle Operation
28
Air Cleaner
29
Spark Plug
29
Carburetor Idle Speed
30
Valve Clearance
30
Cylinder Compression
31
Ignition Timing
31
Drive Chain
32
Engine Oil
32
Brake Fluid
33
Brake Shoe/Brake Adjustment
33
Clutch
33
Nuts/Bolts/Fasteners
34
Suspension
34
Wheels/Tires
34
Steering Handlebar
35
Lubrication System
36
Fuel System
42
Fuel System
43
Troubleshooting
44
Carburetor Removal
45
Throttle Valve Disassembly
45
Float/Float Valve/Jets/ Accelerating Pump
46
Float Level Inspection
49
Carburetor Installation
50
Throttle Valve Assembly
50
Air Cut-Off Valve
51
Fuel Tank
52
Air Cleaner Removal
53
Engine Removal/Installation
54
Cylinder Head/Valves
58
Cylinder Head/Valves
59
Troubleshooting
61
Cylinder Head Removal
62
Rocker Arm Set Removal
62
Cylinder Head Disassembly
63
Valve Guide Replacement
64
Valve Seat Inspection & Refacing
65
Cylinder Head Assembly
67
Cylinder Head Installation
68
Cylinder/Piston
70
Service Information General Instructions
71
Starter Motor/Generator/ Left Crankcase Cover/Starter
78
Clutch/Gear Shift Mechanism
85
Front Wheel/Suspension/ Steering
95
Front Wheel/Suspension/ Steering
96
Troubleshooting
97
Handlebar
98
Front Wheel
101
Front Fork
105
Steering Stem
109
Rear Wheel/Brake/Suspension
112
Hydraulic Brake
123
Rear Carrier/Rear Fender/ Exhaust Muffler
134
Ignition System
138
Charging System
144
Starting System
150
Lights/Instruments/Switches/Horn 18
156
Headlight
157
Ignition Switch
158
Stoplight/Taillight
158
Turn Signal Light
158
Fuel Gauge
159
Handlebar Switches
160
Fuel Unit
162
Evaporative/Exhaust Emission Control System 19
163
Evaporative Emission Control System
163
Schematic Drawing
164
Evaporative Emission Control System Function
165
Troubleshooting
165
Service Information
166
Motorcycle Engine Evaporative Emission Control System Test
168
Purge Control Valve Inspection
169
Purge Control Valve Installation
169
Purge Control Valve Removal
169
Charcoal Canister
171
Exhaust Emission Related System Inspection
173
Exhaust Emission Test and Adjustment
175
Exhaust Emission Control System
176
Exhaust Emission Control System Diagram
177
Exhaust Emission Control System Function
178
Troubleshooting
178
Service Information
179
Secondary Air Cleaner
180
Air Injection Cut-Off Valve (A.I.C.V.)
181
Reed Valve
182
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KYMCO ZING 150 Specifications
General
Brand
KYMCO
Model
ZING 150
Category
Motorcycle
Language
English
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