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Manitowoc Grove RT765E-2 User Manual
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GROVE
Published 9-04-2014, Control # 364-10
1-3
RT765E-2 OPERA
TOR
MANUAL
INTRODUCTION
1
FIGURE
1-2
15
14
12
13
11
1
2
3
4
5
10
9
6
7
8
7671-1
12
FIGURE 1-2 continued
7671-2
18
17
19
20
26
25
24
22
21
16
1
23
12
14
Table of Contents
Table of Contents
5
Section 1
11
Customer Support
11
Noise/Vibration Test Results
11
Noise Level Test Results
11
Vibration Level Test Results
12
Serial Number Location
12
Crane Dimensions
15
List of Specifications
16
General
16
Dimensions
16
Capacities
16
Torque Converter
16
Transmission
16
Engine
16
Axles
16
Brakes
16
Wheels and Tires
16
Hoists
17
Section 2
19
Safety Messages
20
General
20
Safety Alert Symbol
20
Signal Words
20
Safety Decals
20
Accidents
20
Operator Information
21
Operator Qualifications
21
Operational Aids
22
Rated Capacity Limiter (RCL) Systems
22
Anti-Two-Blocking Device
23
Working Area Limiter (if Equipped)
23
Crane Stability/Structural Strength
24
Load Charts
25
Work Site
25
Wind Forces
25
Wind Speeds
26
Lifting Operations
38
Multiple Crane Lifts
39
Lifting Multiple Loads
39
Tilt-Up Panel Lifting
39
Counterweight
40
Outrigger Lift off
40
Pile Driving and Extracting
40
Crane Equipment
41
Crane Inspection
41
Electrocution Hazard
41
Set-Up and Operation
42
Electrocution Hazard Devices
43
Electrical Contact
43
Special Operating Conditions and Equipment
44
Grounding the Crane
44
Personnel Handling
45
Environmental Protection
46
Maintenance
46
Service and Repairs
46
Lubrication
47
Tires
47
Hoist Rope
48
Synthetic Hoist Rope
48
Wire Rope
48
Sheaves
50
Batteries
50
Super Capacitor (if Equipped)
50
General Maintenance
51
Transporting the Crane
51
Travel Operation
51
Work Practices
53
Personal Considerations
53
Crane Access
53
Job Preparation
53
Working
54
Lifting
54
Hand Signals
55
Boom Extension
57
Parking and Securing
57
Shut-Down
57
Cold Weather Operation
57
Temperature Effects on Hook Blocks
58
Temperature Effects on Hydraulic Cylinders
59
Stability
61
Access Platform Hand Rail
61
Overload Inspection
61
Boom Inspection
62
Superstructure Inspection
64
Carrier Inspection
66
Controls and Indicators
70
Steering Column
70
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls
71
Steering Column Tilt Lever
71
Park Brake Control Switch
71
Headlights Switch
71
Drive Axle Selector Switch
71
Hazard Lights Switch
71
Engine Diagnostics Switches
71
Steering Column
71
Ignition Switch
72
Transmission Shift Lever
72
Cab Overhead Controls
72
Skylight Window Latch
72
Skylight Wiper and Wiper Motor
72
Skylight Sunscreen
73
Dome Light
73
Cab Circulating Fan
73
Right Side Window Latch
73
Overhead Control Panel
73
Heater/Air Conditioner Fan Switch
73
Heater Control Switch
73
Air Conditioner Switch
73
Skylight Wiper Switch
73
Panel Dimmer Switch
73
Hoist Rotation Indicator Display
74
DPF Regeneration Switch (Tier 4 Engines Only)
74
Steering Column Indicator and Gauge Display
75
Swing Brake Engaged
76
Parking Brake Engaged
76
Light Malfunction
76
Emergency Stop
76
Hydraulic Oil High Temperature
76
Transmission Warning
76
Low Steer Pressure (Optional on CE Units)
76
Left Turn Signal Indicator
76
Low Service Brake Pressure
76
Electronic Module Indicator
76
LCD Display
77
Engine Stop
77
Engine Warning
77
Diesel Particulate Filter (Tier 4 Engines Only)
77
Right Turn Signal Indicator
78
Inhibit Regeneration
78
Diesel Exhaust Fluid (Tier 4 Engines-2014 and Later Only)
78
High Exhaust System Temperature
78
Engine Wait-To-Start
78
Four-Wheel Drive Engaged
78
Axle Differential Locked
78
Rear Wheels Not Centered Indicator
78
Engine Coolant Temperature Gauge
78
Fuel Gauge
78
Low Fuel Level
79
Battery Charge Indicator
79
Voltmeter
79
Tachometer
79
Control Seat Assembly (Single Axis)
80
Main Hoist Control (Single Axis Option)
80
Boom Lift Control (Single Axis Option)
80
Boom Lift and Main Hoist Control Lever (Dual Axis Option - Not Shown)
80
Main Hoist Speed Selector Switch
80
Telescope or Auxiliary Hoist Control (Single Axis Option)
81
Swing Control (Single Axis Option)
81
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option-Not Shown)
81
Auxiliary Hoist Speed Selector Switch (Optional)
81
Rear Steer Switch
81
Swing Brake Control Switch
81
Axle Differential Lock Control Switch (Optional)
82
Cab Door Release
82
Seat Back Adjustment
82
A/C Heater, Climate Control
82
Seat Slide Lever
82
Seat Frame Slide Lever
82
Armrest Adjustment
82
Hoist Rotation Indicators
82
HRI Display
82
Hydraulic Boost Switch
82
Seat Switch (Not Shown)
83
Side Control Panel
83
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel
83
Rated Capacity Limiter (RCL) Bypass Switch
83
Emergency Stop Switch
83
Transmission Oil Temperature Gauge
83
Turntable Pin Swing Lock Control
83
12V Receptacle
84
Diagnostic Connector
84
Bubble Level Indicator
84
Hoist Third Wrap Indicator (Optional-Standard on CE)
84
Cold Weather Indicator (Optional)
84
Telescope Cylinder Charge Indicator (if Equipped)
84
Ambient Temperature LED Indicator
84
Hoist Third Wrap Indicator
84
On CE)
84
Outrigger Control
85
Foot Pedal Controls
85
360° Swing Lock Pedal
85
Swing Brake Pedal
85
Telescope Control Foot Pedal (Optional)
86
Service Brake Foot Pedal
86
Foot Throttle Pedal
86
Miscellaneous Controls and Indicators
86
Fuse Panel
86
Buzzer
86
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)
86
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)
87
Rated Capacity Limiter (RCL) Internal Light Bar (Optional)
87
Strobe Light or Beacon (Optional) (Not Shown)
87
Backup Alarm (Not Shown)
87
Emergency Exit
88
Operating Procedures
88
Pre-Starting Checks
88
Cold Weather Operation
89
Crane Warm-Up Procedures
91
Above 95°C (200°F): no Crane Operation Is Allowed. Let Hydraulic Oil Cool by Running Engine at Idle with no Functions Actuated
92
Engine Operation
92
Jump Starting Hazard
92
Charging the Batteries
92
Above 95°C (200°F): no Crane Operation Is Allowed
92
Let Hydraulic Oil Cool by Running Engine at Idle with no Functions Actuated
92
Transporting the Crane
95
Crane Travel Operation
95
Traveling on Slopes
97
General Crane Operation
103
Stowing and Parking
109
Unattended Crane
110
General
111
Accessing the Hoist Area (Fixed Counterweight Units Only)
111
Travel Configuration
111
Working Position
112
Installing Cable on the Hoist
112
Cable Reeving
112
Boom Cable Reeving
113
Dead-End Rigging/Wedge Sockets
113
Installing Wedge and Socket
113
Anti Two Block (A2B) Switch
120
Lock
120
Unlock
120
Before Operation
120
Erecting and Stowing the Bi-Fold Boom Extension
122
Erecting
122
Erecting and Stowing the Bi-Fold Boom
122
Stowing the Swing-Away Boom Extension
129
Setting the Folding Swingaway Offset
131
Erecting and Stowing the Bi-Fold Boom Extension with the 20 Ft (6.1 M) Insert
131
Erecting
131
Stowing
133
Fixed Counterweight
134
Description
134
Maintenance
134
Removable Counterweight (Optional)
136
Removal
136
Installation
136
General
139
Environmental Protection
139
Lubricants and Lubrication Intervals
139
Standard Lubricants
140
Arctic Lubricants and Conditions
141
Surface Protection for Cylinder Rods
144
Wire Rope Lubrication
144
Lubrication Points
144
Cranelube
145
Cummins Oil Registration List
145
Safety
145
Steering and Suspension
146
Axles
148
Drive Train
150
Drive Train (Continued)
152
Turntable
154
Outriggers
156
Boom
158
Boom (Continued)
160
Hoist
164
Hydraulic
166
Carwell® Rust Inhibitor
169
Protecting Cranes from Rusting
169
Cleaning Procedures
169
Inspection and Repair
170
Application
170
Areas of Application
170
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Manitowoc Grove RT765E-2 Specifications
General
Brand
Manitowoc
Model
Grove RT765E-2
Category
Construction Equipment
Language
English
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