Metso Valvcon ADC Series User Manual

1. TABLE OF CONTENTS
1. GENERAL .................................................................. 3
1.1 Scope of the Manual .................................................... 3
1.2 Actuator Markings ........................................................ 3
1.3 Safety Precautions ......................................................... 3
2. TRANSPORTATION AND STORAGE .......................... 3
3. GENERAL INSTALLATION INFORMATION ............... 3
3.1 Description of ADC-Series
Universal Control Actuators ....................................... 3
3.2 Universal Control Board P/N ..................................... 4
4. GENERAL INSTALLATION INFORMATION ............... 5
4.1 Interface ............................................................................ 5
4.2 Operation Mode Selector Pot ................................... 6
4.3 Control Mode Selector Pot ......................................... 6
4.4 Travel Limit Cam and Switch Operation ................ 6
4.4.1 Smart Limit ......................................................... 6
4.4.2 Cam Limit ............................................................ 7
4.5 Built-In Heater/Thermostat Feature ........................7
4.6 Torque Limit .................................................................... 7
5. MAIN ACTUATOR POWER ........................................ 7
5.1 115VAC or 230VAC Power Wiring ............................. 7
5.2 24VAC Power Wiring ..................................................... 7
5.3 12VDC or 24VDC Power Wiring ................................ 8
6. ON/OFF CONTROL .................................................... 8
6.1 The three methods of On/O Control: .................. 8
6.1.1 “2 Wire CW” ........................................................ 8
6.1.2 “2 Wire CCW” ...................................................... 8
6.1.3 “3 Wire Jogging” Operation ..........................8
6.1.4 “3 Wire Latching” Operation ......................... 8
6.2 On/O Control Signal Wiring .................................... 8
6.2.1 High Voltage: ..................................................... 8
6.2.2 Low Voltage: ...................................................... 8
6.3 Set Up and Calibration ................................................ 9
6.3.1 Initial Set Up ...................................................... 9
6.3.2 Potentiometer Calibration ............................9
6.3.3 Setting ZERO, MID and SPAN Positions .... 9
6.3.4 Verify End-Of-Travel Settings ..................... 10
6.3.5 Proper Actuator Cover Replacement ...... 10
7. POSITION CONTROL ............................................... 10
7.1 The three methods of Position Control ...............10
7.1.1 “4-20mA Current Analog” Control ...........10
7.1.2 “0-10VDC Voltage Analog” Control .......... 10
7.1.3 “Resistive” Control (up to 10K Ohm)........10
7.2 Position Control Signal Wiring ................................10
7.2.1 Analog Control Wiring .................................10
7.2.2 Resistive Control Wiring ..............................10
7.3 Set Up and Calibration ..............................................11
7.3.1 Initial Set Up ....................................................11
7.3.2 Potentiometer Calibration ..........................11
7.3.3 Setting ZERO, MID, and SPAN Positions ... 11
7.3.4 Verify End-Of-Travel Settings: .................... 12
7.3.5 Proper Actuator Cover Replacement ...... 12
7.4 Deadband Adjustment .............................................. 12
7.5 Signal Fail Options ......................................................12
8. POSITION FEEDBACK AND STATUS INDICATORS . 13
8.1 Position Feedback .......................................................13
8.1.1 4-20mA ..............................................................13
8.1.2 0-10VDC ............................................................13
8.2 Status Indicators ..........................................................13
8.2.1 Auxiliary Switches .......................................... 13
8.2.2 Power Status Relay ........................................13
8.2.3 Battery Status Relay ......................................13
9. POWER MANAGEMENT .......................................... 13
9.1 Battery .............................................................................13
9.2 Power Fail Controls .....................................................14
9.3 “Wake Up”and Manually Drive Actuator .............14
9.4 Energy Save Mode ......................................................14
10. BOARD INSTALLATION / REPLACEMENT ............ 15
10.1 Safety Precautions .......................................................15
10.2 Safety Precautions Applicable to Units
Equipped with a Back-Up Battery ..........................15
10.3 Parts Verication ..........................................................15
10.3.1 Locate the Replacement Board Kit ..........15
10.3.2 Inspect all parts and hardware. ................15
10.3.3 Collect the tools required. ..........................15
11. BOARD REMOVAL .................................................. 15
11.1 Step by Step Instructions for the Removal of a
Universal ADC/LADC-Series Actuator Control
Board: ............................................................................... 15
12. BOARD INSTALLATION ........................................... 16
12.1 Step by Step Instructions..........................................16
13. REASSEMBLY .......................................................... 17
14. DEFAULT SETTINGS AND MODES .......................... 18
15. TROUBLESHOOTING .............................................. 18
16. GENERAL OPERATING INFORMATION .................. 19
16.1 Enclosure Ratings and Product ..............................19
16.2 Operating Temperature Limits ...............................19
16.3 Actuator Mounting .....................................................19
16.4 Manual Override ..........................................................19
16.5 Lubrication .....................................................................19
16.6 Problem Prevention .................................................... 19
16.7 Warranty .........................................................................19
16.8 Repair Service/Spare Parts .......................................19
17. SPECIFICATIONS & TECHNICAL INFORMATION ... 20
17.1 ADC-Series Universal Control Board ..................... 21
17.2 Dimensions ....................................................................22
18. ADC-SERIES ACTUATORS BY MODEL NUMBER .... 23
19. ADDITIONAL ACTUATOR PRODUCTS AND
ACCESSORIES FROM METSO ................................. 24
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about safe handling and operation of the actuator.
If you require additional assistance, please contact the manufacturer or manufacturer’s representative.
Addresses and phone numbers are printed on the back cover.
See also www.metso.com/electricactuators for the latest documentation.
SAVE THESE INSTRUCTIONS!
All trademarks are property of their respective owners.
IMO 6/18
2 IMO-I4900 EN

Metso Valvcon ADC Series Specifications

General

Brand	Metso
Model	Valvcon ADC Series
Category	Controller
Language	English