REASSEMBLY OF BASIC ENGINE
7-5
1.7 Reassembling piston and connecting rod
(1)
With the identification mark of connecting rod facing
upward, place the rod on the piston pin setting tool.
(2) Set the piston pin push rod and guide to the piston pin.
(3) Reassemble the piston to the connecting rod with the
front mark (Δ) on the piston top and the identification
mark of the connecting rod facing upward.
Install the piston pin from the piston pin guide.
(4) Press-in the piston pin with the push rod using
hydraulic press (pin press-in load 9807±4903 N
{1000±500 kgf} [2205±1102 lbf]) until the guide
contacts the piston setting tool.
(5) After reassembling, make sure that the piston and the
connecting rod move lightly on the piston pin.
Reassembling piston and connecting rod (1)
Reassembling piston and connecting rod (2)
Reassembling piston and connecting rod (3)
Reassembling piston and connecting rod (4)
Piston pin setting tool
P/N:31A91-00100
Connecting rod
Identification mark
Pushrod Piston pin Guide
Connecting rod
Identification mark
Push rod
Piston pin
Guide
Front mark
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