REASSEMBLY OF BASIC ENGINE
7-9
2. Reassembling flywheel, timing gear and camshaft
Reassemble the cylinder head and valve mechanisms in the
reverse order of the disassembly procedures.
2.1 Installing front plate
(1)
Clean the mounting surface of the gasket.
(2) Apply sealant to the gasket to prevent it from falling.
(3) With aligning to the dowel pin, install the gasket and
the front plate.
(4) Secure the front plate with mounting bolts.
Installing front plate
2.2 Installing oil pump
(1)
Make sure that the packing is installed securely into the
oil pump.
(2) Install the oil pump to the crankcase, and secure it with
the bolt.
(3) Ensure that the oil pump gear rotates smoothly.
Installing oil pump
2.3 Rotating crankshaft
(1)
Install two bolts in the flywheel mounting holes of the
crankshaft.
(2) Rotate the crankshaft with a bar using the bolts to bring
the No.1 cylinder at the top dead center.
Rotating crankshaft
2.4 Installing fuel injection pump camshaft
(1)
Insert the fuel injection pump camshaft (with the
bearing and gear installed) into the cylinder block hole.
(2) Install the bearing into the cylinder block hole
completely by tapping the gear with a plastic hammer.
(3) Make sure that the fuel injection pump camshaft rotates
lightly.
(4) Tighten the camshaft stopper bolts.
Driving in fuel injection pump shaft
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