CLUTCH SYSTEM
Reassembling the clutch shifter
Release
\
shaft
V
'\
Relea
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se
fork
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Cle
vis
pin
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(I)
Apply grease
to
the
O-rings
on
the
release
shaft.
(2) Pack
the
machined area
of
release shaft
with grease.
(3)
In
stall
the
release shaft and release fork
to
the
clutch housing carefully.
(4) Insert
the
clevis pin
into
the
release fork,
and lock
it
with
the
cotter
pin.
Reassembling the clutch housing
(I)
Check
to
be sure
that
coupling set bolts are
properly tightened
on
both
sides,
that
is,
drive shaft side and main shaft side, and
are securely locked.
(2) Place 4-wheel drive shifter shaft in neutral
position.
3-12
(3) Apply sealer
to
the clutch housing, mounting
face
of
transmission case,
bolt
the housing
to
the
case: and tighten the bolts
to
this
torque value:
Tightening torque
5.0
~
6.0 kg-m
(36
~
43 ft-Ib)
Reassembling
the
clutch pedal
(1)
Liberally grease clutch pedal shaft, insert
the shaft into the pedal, and retain
it
in
place by installing circlips.
(2) Install clutch pedal rod.
(3) After installing brake cross shaft, install
pedal steps, and attach clutch pedal spring.
[NOTE]
a)
Install brake cross shaft and brake
pedals steps by using reverse
of
re-
moval procedure.
b)
If
steering gear box, fuel
tank
bracket,
fuel tank, battery, instrument panel,
etc., were removed, install them
by using reverse
of
removal proce-
dure.
L
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