MTS Systems Exceed 40 Series User Manual

MTS Exceed™ Series 40 Product Manual
18
Hazard Labels
Safety
Stay clear of moving
equipment/avoid crush
points
Stay clear of mechanical linkages, connecting cables, and hoses that move
because you can get pinched, crushed, tangled, or dragged along with the
equipment. High forces generated by the system can pinch, cut, or crush anything
in the path of the equipment and cause serious injury. Stay clear of any potential
crush points. Most test systems can produce sudden, high-force motion. Never
assume that your reactions are fast enough to allow you to escape injury when a
system fails.
Know the causes of
unexpected crosshead
motions
The high force and velocity capabilities of MTS systems can be destructive and
dangerous (especially if crosshead motion is unexpected). The most likely causes
of unexpected crosshead response are operator error and equipment failure due to
damage or abuse (such as broken, cut, or crushed cables and hoses; shorted wires;
overstressed feedback devices; and damaged components within the control
loop). Eliminate any condition that could cause unexpected crosshead motion.
Do not use RF
transmitters
Keep radio frequency (RF) transmitters away from the workstation computers,
remote terminals, and electronics consoles. Intense RF fields can cause erratic
operation of the more sensitive circuits in the system.
Hazard Labels
The following hazard labels and icons are located on the test frame.
L ABEL D ESCRIPTION
Lift the machine upright.
Moving parts present.
Moving parts can crush and cut.
Keep hands away from moving parts.
0Exceed product manual.book Page 18 Wednesday, August 27, 2014 2:55 PM

MTS Systems Exceed 40 Series Specifications

General

Brand	MTS Systems
Model	Exceed 40 Series
Category	Test Equipment
Language	English

Summary

Technical Support

How to Get Technical Support

Guidance on obtaining technical assistance from MTS for product issues.

Before You Contact MTS Service Representative

Information required for efficient technical support interactions.

If You Contact MTS by Phone

Process and information needed when contacting MTS via telephone support.

Preface

Before You Begin

Introduces the manual and initial steps for system usage.

Conventions

Explains formatting, symbols, and hazard notices used in manuals.

Documentation Conventions

Details the conventions used in MTS documentation for clarity and consistency.

Safety

General Safety Practices

Pertains to general safety issues relevant to electromechanical systems.

Safety Practices Before System Operation

Outlines crucial safety steps prior to operating the test system.

Safety Practices While the System Is in Operation

Details safety measures to observe during active system operation.

Hazard Labels

Explains the meaning of hazard labels and icons affixed to the test frame.

Introduction

About This Manual

States the purpose and scope of the MTS Exceed Series 40 Product Manual.

Inappropriate Use

Warns against improper installation or operation, highlighting potential hazards.

Description

Provides an overview of the MTS Exceed Series 40 system components.

Frame Controller

Explains the function and responsibilities of the system's frame controller.

Software

Discusses MTS testing software, method templates, and categories.

Load Frame Components

Identifies and illustrates the various physical components of the load frame.

Specifications

Lists standards met by the load weighing and strain measurement systems.

Dimensions

Provides detailed dimensional drawings for specific MTS Exceed Series 40 load frame models.

Installation

Frame Location and Ventilation

Advises on proper placement and ventilation requirements for the load frame.

Leveling the Load Frame

Details the procedure for leveling table-top load frames for stability.

Leveling the Floor-Standing Load Frame

Describes how to level floor-standing load frames using wedge-shaped irons.

Controller Connections

Explains how to connect the main power supply to the system controller.

Installing Cables

Provides instructions and precautions for connecting various system cables.

Accessory Mounting Dimensions

Shows standard mounting hole locations for accessories on different load frame models.

Operation

Main Power Switch (I/O) and Emergency-Stop

Describes the main power switch and emergency stop button functions and usage.

Setting Crosshead Travel Limits

Explains how to set upper and lower crosshead travel limit stops for safety.

Crush Zone Hazards

Identifies potential crush zones and necessary precautions for safe operation.

Fixture Mounting

Details the typical process for mounting test fixtures and load cells.

Handset Control

Explains the functions of the handset for specimen loading and test execution.

Maintenance

Routine Maintenance Overview Checklist

Presents a checklist of recommended daily, weekly, and annual maintenance tasks.

Other service

Discusses regular inspection and service typically performed by MTS authorized personnel.

Troubleshooting

Basic Troubleshooting

Offers solutions for common system hardware and software issues.

Appendix

Additional Digital I/O Information

Details information regarding digital input/output connections and associated components.

Maintenance and Service Logs

8 Hours/Daily

Provides a log format for tracking daily recommended service tasks.

40 Hours/Weekly

Offers a log for tracking weekly recommended service tasks.

2000 Hours/Annual

Log for tracking annual recommended service tasks, including PC maintenance.

PC Maintenance and System Inspection

Details specific PC maintenance and system inspection tasks for 2000 hours/annual.

System Checks

Log template for performing system checks at 2000 hours/annual intervals.

Lubrication

Log template for recording lubrication tasks performed at 2000 hours/annual intervals.

Frame and Work Area

Log template for frame and work area maintenance at 2000 hours/annual intervals.