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SYSMAC CS Series
Omron SYSMAC CS Series User Manual
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O
PER
A
T
I
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N
M
A
NUA
L
Cat. No. W406-E1-09
SYSMAC CS/CJ Series
Loop Control Boards
CS1W-LCB01/LCB05
Process-control CPU Units
CS1D-CPU
@@
P
(CPU Unit: CS1D-CPU
@@
H, Loop Contro
ller: LCB05D)
Loop-control CPU Units
CJ1G-CPU42P
(CPU Unit: CJ1G-CPU42H
, Loop Controller: LCB01)
CJ1G-CPU43P/44P/45P
(CPU Unit: CJ1G-CPU43H/44H
/45H, Loop Controller: LCB03)
2
Table of Contents
Table of Contents
13
Precautions
23
General Precautions
24
Intended Audience
24
Safety Precautions
25
Operating Environment Precautions
28
Application Precautions
29
EC Directives
31
Other Applicable Directives
31
Section 1 Introduction
33
Introduction
33
Outline
34
Features
37
LCB01/05 Version 1.5 Upgrade Information
39
LCB01/05 Version 2.0 Upgrade Information
41
LCB01/03/05 Version 3.0 Upgrade Information
42
Upgraded Functions for LCB01/05 and LCB03 Version 3.5
44
Upgraded Functions for LCB01/05 and LCB03 Version 3.6
45
Basic System Configuration
45
Application Examples
46
1-1-10 Loop Controller Mechanism
49
1-1-11 Overall Mechanism of Data Exchange
53
1-1-12 Internal Mechanism of Loop Controllers
55
1-1-13 List of Function Blocks
57
1-1-14 Differences between Loop Control Units and Boards
64
1-1-15 Version Upgrade Information
68
Configuration of Instrumentation System
70
Mounting Location
70
Determining the System Configuration
72
Description of Basic System Configuration
77
Specifications
83
General Specifications
83
Function Specifications
85
Outline of PID Block Specifications
89
Software Specifications
92
How to Use Function Blocks for Specific Operations
94
Basic Procedure for Using the Loop Controller
98
Section 2 Components, Installation, and Wiring
103
Components, Installation, and Wiring
103
Names and Functions of Parts
104
Installation
106
Mountable Units
106
Mounting Procedure (CS1W-LCB01/LCB05 Loop Control Boards Only)
106
Handling Analog Input/Output Units
107
Connecting to CX-Process Tool
108
Using Finsgateway
108
Using CX-Server
110
Connecting Cables
110
Section 3 Mechanism of the Loop Controller
113
Mechanism of the Loop Controller
113
Configuration of Function Blocks
114
Preparing Function Block Data Sheets
114
Items Common to All Function Blocks
116
Items Unique to Individual Function Blocks
117
Connecting Function Blocks
120
Description of Operation
123
When Turning the Power on to the PLC
123
Reference: Operations at Power on
131
Details of Hot Start, Cold Start and Stop State
132
Backup/Recovery Operations and Automatic Transfer of ITEM Data
135
Simple Backup of Function Block Data to a Memory Card (LCB01/03/05 Ver. 2.0)
137
Simple Backup of Function Block Data to a Memory Card (LCB01/03/05 Ver. 3.0 or Later)
142
Replacing Function Block Data in the Loop Controller (LCB01/03/05 Ver. 3.5)
148
Indicating Loop Controller Run/Stop (All Function Blocks)
150
Stop each Function Block Operation and Cancel Operation-Stop
151
Starting (RUN/STOP) PID Calculation Only for each Function Block
151
(LCB01/03/05 Ver. 3.0 or Later)
151
3-2-11 Monitoring the Run Status of Function Blocks
152
Wireless Debugging (LCB01/03/05 Ver. 3.0 or Later)
152
3-2-13 Relationship between CPU Unit States and Loop Controller States
156
3-2-14 Specifying the Operation Cycle
157
3-2-15 Conditions for Determining the Operation Cycle
159
3-2-16 Order of Operations
161
3-2-17 about the LCB Load Rate
162
3-2-18 Evaluating the LCB Load Rate at the System Design Stage
162
3-2-19 External I/O Response Cycle on the Overall System
164
Exchanging Data with the CPU Unit
168
Mutual Exchange of Run Status
168
Commands from the CPU Unit to the Loop Controller
176
Exchanging Data
177
Exchanging Data Using SCADA and Other Software
189
Exchanging Data Using SCADA, Pts, and Other Software
189
Duplex Operation of Loop Controllers
199
Loop Controller Duplex Function
199
Outline of Procedure for Using Duplex Mode
200
Restrictions on Duplex Loop Controllers
201
Fail-Safe Countermeasure Guidelines
203
Measures When the Loop Controller Has Stopped Running
203
Measures for a CPU Unit Fatal Error
205
Required Conditions for the Man-Machine Interface
205
Simple Example of Use
207
Simple Example of Use
208
Section 5 Examples of Function Block Combinations
215
Examples of Function Block Combinations
215
Basic Examples of PID Control
216
Simple PID Control
216
Multi-Channel PID Control
216
PID Control for Switching Multiple Set Points
217
PID Control for Switching PID Constants by Three Set Point Zones
218
Ramp Program Control
220
Time-Proportional Control
221
Monitoring and Accumulating Flowrate
222
Examples of Applied Control Types
223
Cascade Control
223
Feedforward Control
226
Sample PI Control
229
Dead Time Compensation
231
How to Use FINS Commands
235
How to Use FINS Commands
236
FINS Commands for Loop Controllers
238
Description of FINS Commands
238
Section 7 Errors and Alarm Troubleshooting
253
Errors and Alarm Troubleshooting
253
Errors and Alarm Troubleshooting
254
Judging Errors by Indicators
254
Errors During Initialization
256
Errors During Normal Operation
259
Error Log Data
260
Execution Error Code List
261
Maintenance
270
Replacing the Loop Control Board
270
Replacing Process-Control CPU Units
272
Replacing Loop-Control CPU Units
273
Using the Flash Memory
274
How to Use the Step Ladder Program Block
275
B How to Use the Sequence Table Block
287
Index
309
Revision History
313
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Omron SYSMAC CS Series Specifications
General
Brand
Omron
Model
SYSMAC CS Series
Category
Controller
Language
English
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