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MP3 500 i.e. SPORT
PIAGGIO MP3 500 i.e. SPORT User Manual
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Stores code
Description
020565Y
Flywheel lock calliper spanner
020481Y004
Parking control unit interface wiring
020646Y
Parallelogram and steering positioning
tool
020647Y
Toe-in checking tool
020647Y028
MP3 LT Toe-in tool (tricycle)
020661Y
Water pump overall seal replacement kit
Tooling
MP3 500 i.e. SPORT Business_LT_ ABS-ASR_EU_USA (2015)
TOOL - 30
29
31
Table of Contents
Index of Topics
5
Safety Rules
7
Maintenance Rules
7
Vehicle Identification
8
Dimensions and Mass
9
Weights and Dimensions
9
Engine Technical Data
9
Wheels and Tyres
11
Front Suspension
11
Crankcase and Crankshaft
13
Piston Rings
15
Specific Tooling
17
Index of Topics
20
Specific Tools
21
Maintenance
31
Specific Tooling
37
Maintenance Chart
37
Scheduled Maintenance Table
37
Checking the Spark Advance
38
Spark Plug
40
Air Filter
42
Engine Oil
42
Engine Oil Filter
44
Oil Pressure Warning Light
45
Checking the Ignition Timing
45
Level Check
47
Headlight Adjustment
48
Removing System Components
49
Canister Inspection
49
Safety Valve Check
50
Index of Topics
53
Troubleshooting
53
Noisy Suspension
55
Electrical System
57
Ambient Temperature Sensor
65
Pressure Sensor
66
Relay Unit
67
Speed Sensor
68
Lambda Sensor
70
Oil Pressure Sensor
71
Engine Speed Sensor
71
Magneto Flywheel
71
Starter Motor
72
Voltage Regulator
73
Ground Points
75
Electrical System Installation
76
Front Side
76
Back Side
83
Devices and Accessories
93
Checks and Inspections
98
Diagnostic Codes
102
Stator Check
104
Voltage Regulator/Rectifier
106
Horn Control
107
Fuse Chart
113
Battery Installation
117
Diagnostic Instrument
126
Engine Temperature Sensor
126
Index of Topics
128
Index of Topics
143
Automatic Transmission
144
Transmission Cover
144
Removing the Driven Pulley Shaft Bearing
146
Specific Tooling
146
Removing the Driven Pulley
148
Inspecting the Clutch Drum
148
Removing the Clutch
149
Refitting the Driven Pulley
153
Removing the Driving Pulley
155
Specific Tooling
166
Flywheel Cover
169
Removing the Stator
171
Starter Motor
180
Removing the Starter Motor
181
Specific Tooling
183
Intermediate Gear
186
Removing the Intake Manifold
191
Removing the Cam Shaft
193
Removing the Cylinder Head
194
Removing the Valves
195
Specific Tooling
196
Inspecting the Small End
197
Inspecting the Piston
198
Removing the Piston
200
Inspecting the Cylinder Head
203
Inspecting the Cam Shaft
209
Crankcase - Crankshaft
220
Removing the Crankshaft
221
Specific Tooling
222
Technical Specifications
234
Principle Diagram
236
General Characteristics
236
Diagnosis Guide
237
Standard Values
238
Oil Pressure Check
239
Oil Pump
240
Water Pump
244
Index of Topics
253
Troubleshooting Procedure
262
Fuel Supply System
265
Electrical Data
269
Coolant Temperature Sensor
291
Lambda Probe
293
Index of Topics
295
Wheel Alignment
296
Removing the Front Wheel
300
Front Wheel Hub Overhaul
300
Refitting the Front Wheel
303
Front Shock Absorber
303
Hydraulic System Layout
307
Gear Motor
332
Removing the Rear Wheel
343
Refitting the Rear Wheel
346
Shock Absorbers
353
Centre-Stand
354
Index of Topics
356
Braking System
356
Operating Diagram
371
Rear Brake Calliper
379
Disc Inspection
383
Front Brake Disc
384
Front Brake Pads
385
Rear Brake Pads
386
Brake Pipes
388
Parking Brake
389
Index of Topics
392
Cooling System
392
Circuit Diagram
393
Coolant Replacement
395
Instrument Panel
402
Turn Indicators
405
Radiator Cover
422
Front Cover
422
Functional Inspection
430
4
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PIAGGIO MP3 500 i.e. SPORT Specifications
General
Brand
PIAGGIO
Model
MP3 500 i.e. SPORT
Category
Scooter
Language
English
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