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SIMOTICS XP
Siemens SIMOTICS XP User Manual
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Elect
rical connec
tion
6.5
Conduc
tor c
onnection
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Type of connection
Terminal st
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Cable position
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Cable cro
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mm²
M10
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95
M12
25
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185
M16
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300
M10
50
…
120
M12
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240
M16
120
…
300
M10
16
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35
M12
16
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70
M16
16
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M20
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Assembly o
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86
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
11
About These Instructions
11
Compiling Personal Documents
11
2 Safety Information
13
Information for those Responsible for the Plant or System
13
The 5 Safety Rules
13
Qualified Personnel
14
Safe Handling
14
Electromagnetic Fields When Operating Electrical Power Engineering Installations
16
Use in Hazardous Areas
16
Electrostatic Sensitive Devices
17
Electromagnetic Compatibility
18
Interference Immunity
18
Influence on the Line Power Supply through a Strongly Irregular Torque
19
Interference Voltages When Operating the Converter
19
Special Designs and Construction Versions
19
Special Conditions for Use
19
3 Description
21
Area of Application
21
Rating Plates
23
Installation
24
Regulations
25
Cooling and Ventilation
26
Machines with a Fan
26
Machines Without a Fan (Optional)
26
Bearings
27
Axial and Radial Forces
27
Balancing
27
Types of Construction/Method of Installation
28
Degree of Protection
29
Degree of Protection for Explosion-Proof Machines
29
Environmental Conditions
30
Optional Built-On and Built-In Accessories
30
Marking
31
Terminal Box
32
Paint Finish
32
4 Preparing for Use
35
Safety-Related Aspects to Consider When Configuring the Plant
35
Observing the Operating Mode
35
Machines Without Final Paint Coating
35
Delivery
36
Transport and Storage
36
Storage
38
Securing the Rotor
41
Commissioning after Storage
43
Insulation Resistance and Polarization Index
43
Lubricating the Rolling Bearings
43
Regreasing Rolling Bearings after Storage Periods of up to Two Years
43
Releasing the Rotor Shipping Brace before Commissioning
43
Ensure Adequate Cooling
44
Thermal Protection
45
Interlock Circuit for Anti-Condensation Heating
46
Noise Emission
47
Voltage and Frequency Fluctuations During Line Operation
47
Rotational Speed Limit Values
48
System-Inherent Frequencies
48
Electromagnetic Compatibility
48
Converter Operation
49
Parameterizing the Converter
49
Converter Input Voltage
50
Reducing Bearing Currents for Converter Operation
50
Insulated Bearings for Converter Operation
52
Tandem Operation
53
Speed Limits for Converter Operation
53
5 Assembly
55
Safety Instructions for Installation
55
Preparing for Installation
56
Requirements for Installation
56
Insulation Resistance
57
Insulation Resistance and Polarization Index
57
Checking the Insulation Resistance and Polarization Index of the Winding
58
Mounting and Installed the Machine
61
Preparing the Assembly Area
61
Lift the Machine to Where It will be Mounted and Position It
61
Machines with Type of Construction IM B15, IM B9, IM V8 and IM V9
62
Foot Mounting
62
Alignment and Fastening
63
Repainting/Touching up the Paint Finish of Explosion-Protected Machines
63
Measures for Alignment and Mounting
63
Flatness of the Supporting Surfaces for Conventional Motors
64
Machine Frame Mounting Feet (Special Design)
64
Installing the Machine
65
Preconditions for Smooth, Vibration-Free Operation
65
Aligning the Machine to the Driven Machine and Mounting
65
Horizontal Types of Construction with Mounting Feet
65
Horizontal Types of Construction with Flange
66
Vertical Types of Construction with Flange
66
Removing the Rotor Shipping Brace
67
Recommended Alignment Accuracy
67
Mounting the Drive Output Elements
68
6 Electrical Connection
71
Connecting the Machine
72
Terminal Box
73
Circuit Diagram Inside the Terminal Box Cover
74
Direction of Rotation
74
Terminal Marking
75
Additional Bores in the Terminal Box
75
Cable Entry
75
Protruding Connection Cables
76
Connecting Protruding Cables
76
Connection With/Without Cable Lugs
76
Thread Sizes in the Terminal Box
77
Minimum Air Clearances
78
Internal Equipotential Bonding
78
Cable Glands
78
Mounting Position of Sheet Metal Nuts in Screw-Type Connections
79
Tightening Torques
80
Cable Entries, Sealing Plugs and Thread Adapters
80
Connecting the Grounding Conductor
80
Minimum Surface Area of Grounding Conductor
80
Grounding Connection Type
81
Connecting a Temperature Sensor / Anti-Condensation Heating
82
Connecting Optional Integrated Devices and Equipment
82
Conductor Connection
83
Cable Ends with Wire End Sleeves
86
Connecting Aluminum Conductors
86
Connecting the Converter
87
Final Checks
89
7 Commissioning
91
Measures before Commissioning
91
Insulation Resistance and Polarization Index
93
Testing the Cooling of the Machine
93
Commissioning an External Fan
94
Further Documents
95
Setpoint Values for Monitoring the Bearing Temperature
95
Switching on
95
Test Run
97
8 Operation
99
Safety Instructions for Operation
99
Safety Instructions Relating to Ventilation and Cooling
104
Forced Ventilation (Optional): Cooling Method IC 416 in Accordance with en / IEC 60034-6
104
Switching on with the Anti-Condensation Heating Active
104
Switching on the Machine
105
Switching off the External Fan
105
Switching on Again after an Emergency Switching-Off
105
Stoppages
106
Avoidance of Damage to Rolling Bearings During Stoppages
107
Decommissioning the Machine
107
Re-Commissioning the Machine
107
Faults
108
Inspections in the Event of Faults
108
Electrical Faults
108
Mechanical Faults
109
Rolling Bearing Faults
110
Faults at the External Fan
110
Deactivating
110
9 Maintenance
111
Customs Union Eurasia (Optional)
111
Inspection and Maintenance
112
Safety Instructions for Inspection and Maintenance
112
Inspections in the Event of Faults
114
First Inspection after Installation or Repair
114
General Inspection
115
Assessing the Rolling Bearings
116
Mechanical Explosion Protection for Rolling Bearings
116
Maintenance Intervals
117
Re-Greasing
118
Cleaning
118
Risk of Explosion Due to Damaged Seals
119
Drain Condensate
119
Insulation Resistance and Polarization Index
120
Maintaining the External Fan (Forced Ventilation)
120
Repainting
121
Corrective Maintenance
122
Machines with a Certificate Extended with an "X
123
Anti-Condensation Heating
124
Fundamentals
124
Rolling Bearings
125
Replacing Bearings in Explosion-Proof Machines
126
Fitting Bearings
126
Explosion Hazard Due to Overheating of the Rolling Bearings
128
Mounting Dimension "X
129
Fan
129
Mounting Fans
130
Cable Entries, Sealing Plugs and Thread Adapters
130
Tightening Torques
131
Screw Lock Washers
131
Links
131
Reassembly: Miscellaneous Information
131
Optional Add-On Units
131
O-Ring Seal
132
10 Spare Parts
133
Parts Order
133
Data Matrix Code on the Machine
133
Ordering Data
133
Purchasing Commercially Available Spare Parts
134
Determining the Spare Parts Via the Internet
134
Replacing Rolling Bearings
134
Anti-Condensation Heating
135
Parts Groups Definition
135
Ordering Example
136
Machine Parts
137
Part Lists
137
Standardized Parts
139
Exploded Drawings
140
1MB1 Shaft Heights 63
140
1MB1 Shaft Heights 71
141
1MB1 Shaft Heights 80
142
1MB1 Shaft Heights 100
143
1MB1 Shaft Heights 180
144
1MB1 Shaft Heights 225
145
1MB5 Shaft Height. 315 Cast Iron
146
1MB5 Shaft Height. 355 Cast Iron
147
Terminal Box 1MB1 Shaft Heights 63
148
Terminal Box 1MB1 Shaft Heights 71
149
Terminal Box 1MB1 Shaft Heights 80
150
Terminal Box 1MB1 Shaft Heights 200
151
Terminal Box 1MB1 Shaft Heights 250
152
Terminal Box 1MB1 Shaft Height 315 Cast Iron
153
Terminal Box 1MB5 Shaft Height 315 Cast Iron
155
1MB5 Terminal Box Shaft Height 355 Cast Iron
156
11 Disposal
157
Rohs - Restricting the Use of Certain Hazardous Substances
157
Information According to Article 33 of the REACH Regulation
157
Preparing for Disassembly
158
Dismantling the Machine
158
Disposal of Components
158
Service and Support
161
Siemens Industry Online Support
161
Further Documents
162
Technical Data
163
Tightening Torques
163
Tightening Torques for Screw and Bolt Connections
163
Stud-Type Bushings
164
Terminal Boxes, End Shields, Grounding Conductors, Sheet Metal Fan Covers
164
Terminal Board and Grounding
164
Additional Connecting Terminals for Monitoring Equipment and Anti-Condensation Heating
164
Quality Documents
165
Quality Documents SIMOTICS in SIOS
165
Index
167
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Siemens SIMOTICS XP Specifications
General
Brand
Siemens
Model
SIMOTICS XP
Category
Engine
Language
English
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