EasyManua.ls Logo

Sym RS-50 User Manual

Sym RS-50
158 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #33 background imageLoading...
Page #33 background image
2. SERVICE MAINTENANCE INFORMATION
2-10
Steering System
Caution
The control cables can not interfere with the
rotation of steering handle.
Lift the front wheel out of ground, and check if the
steering handle turning is smoothly.
If handle turning is uneven and bending, stuck, or
the handle can be operated in vertical direction,
then adjust the handle top bearing by adjusting
the steering nut.
Suspension
Warning
Do not ride the scooter with poor suspension.
Looseness, wear or damage suspension
system will make poor stability and
drive-ability.
Front Shock Absorber
Press down the front shock absorber for several
times to check it operation.
Check if the shock absorber assembly is damage.
Replace it if damage found and can not be
repaired.
Tighten all nuts and bolts.
Rear Shock Absorber
Park the scooter with its main stand.
Shake the rear wheel side to side to check
engine suspension bushing for wear.
Replace the bushing if looseness found. Check
the shock absorber for damage.
Tighten all nuts and bolts.
Nuts, Bolts Tightness
Check if all bolts and nuts on the frame are
tightened to specified torque in accord with the
interval of Periodical Maintenance Schedule.
Check all split pins, snap rings, hose clamps, and
wire holders for security.
This chapter Contents

Table of Contents

Questions and Answers:

Sym RS-50 Specifications

General IconGeneral
Fuel SystemCarburetor
Rear BrakeDrum
Front Tire120/70-12
Rear Tire130/70-12
TransmissionAutomatic
Engine CoolingAir-cooled

Summary

Model Illustration

General Information

Symbols and Marks

Explains symbols and marks used in the manual for service warnings and indications.

General Safety

Provides safety precautions for operating and servicing the scooter.

Service Precautions

Outlines important precautions to follow during service procedures.

Specifications

Lists technical specifications for the scooter.

Torque values

Details recommended torque values for various fasteners.

Cables and Harness Routing

Guides on proper routing of cables and wire harnesses.

Troubleshooting

Offers solutions for common engine problems and issues.

Lubrication Points

Illustrates key points for lubricating the scooter's components.

Service Maintenance Information

General Information

Provides basic information and specifications for maintenance.

Periodical Maintenance Schedule

Outlines routine maintenance tasks and intervals.

Air Cleaner

Details maintenance procedures for the air cleaner.

Fuel Lines

Covers inspection and replacement of fuel lines.

Fuel Filter

Explains how to check and replace the fuel filter.

Engine Oil Line

Describes procedures for the engine oil line.

Oil Pump Control Cable

Details adjustment and maintenance of the oil pump control cable.

Tire

Covers tire inspection, pressure, and wear.

Battery

Information on battery inspection and maintenance.

Rear Brake Free Play: (Drum Brake Type)

Instructions for adjusting rear brake free play.

Brake System Hose: (Front Disc Brake Type)

Maintenance of front disc brake system hoses.

Steering System

Procedures for steering system maintenance.

Suspension

Maintenance of the suspension system.

Transmission Oil

Procedures for transmission oil checks and replacement.

Spark Plug

Information on spark plug inspection and replacement.

Control Cable Lubrication

Guides on lubricating control cables.

Driver Belt

Maintenance of the drive belt.

Ignition Timing

How to check and adjust ignition timing.

Throttle Valve Operation

Procedures for checking throttle valve operation.

Carburetor Idle Speed Adjustment

How to adjust carburetor idle speed.

Carbon Removing For Exhaust Pipe & Muffle

Procedures for cleaning exhaust components.

Cylinder Compression Pressure Test

How to perform a compression pressure test.

Headlight Adjustment

Instructions for adjusting headlight beam.

Lubrication System

Lubrication System Diagram

Illustrates the lubrication system components and flow.

Precautions In Operation

Provides essential precautions for operating the lubrication system.

Lubricant

Specifies the type and quantity of lubricant to be used.

Trouble Shooting

Offers solutions for common lubrication system problems.

Engine Removal

Maintenance Information

Provides necessary information before engine removal.

Engine removal

Step-by-step guide for removing the engine.

Engine installation

Procedures for installing the engine.

Cylinder Head, Cylinder, and Piston

Maintenance Information

General information regarding cylinder head, cylinder, and piston maintenance.

Troubleshooting

Solutions for common issues with cylinder, piston, and head.

Cylinder Head

Procedures for removing, inspecting, and installing the cylinder head.

Cylinder/Piston

Steps for removing, inspecting, and installing the cylinder and piston.

Alternator

Maintenance Information

General information about the alternator.

Alternator Removal

Step-by-step guide for removing the alternator.

Alternator Installation

Procedures for installing the alternator.

V-Type Belt Drive System and Kick-Starter

Maintenance Information

General information for the belt drive and kick-starter systems.

Trouble Shooting

Solutions for common problems in the belt drive and kick-starter.

Left Crankcase Cover

Procedures for removing and disassembling the left crankcase cover.

Reassembly Of Kick Starter

Steps for reassembling the kick starter mechanism.

Installation Of The Left Crankcase Cover

Guide for installing the left crankcase cover.

Drive Belt

Maintenance and replacement of the drive belt.

Movable Driven Pulley

Inspection and service of the movable driven pulley.

Clutch/Driven Pulley

Procedures for clutch and driven pulley inspection and service.

Final Driving Mechanism

Maintenance Information

General information for the final driving mechanism.

Troubleshooting

Solutions for problems with the final driving mechanism.

Disassembly of Final Driving Mechanism

Steps to disassemble the final driving mechanism.

Inspection of Final Driving Mechanism

How to inspect the final driving mechanism.

Bearing Replacement

Procedures for replacing bearings in the mechanism.

Re-Assembly of Final Driving Mechanism

Steps to reassemble the final driving mechanism.

Crankcase and Crankshaft

Maintenance Information

General information on crankcase and crankshaft maintenance.

Troubleshooting

Solutions for issues related to crankcase and crankshaft.

Crankcase Disassembly

Procedures for disassembling the crankcase.

Crankshaft Removal

Steps for removing the crankshaft.

Crankshaft Inspection

How to inspect the crankshaft for wear and damage.

Crankcase Installation

Procedures for installing the crankcase.

Fuel System

Maintenance Information

General maintenance information for the fuel system.

Troubleshooting

Solutions for common fuel system problems.

Throttle Valve

Procedures for throttle valve inspection and adjustment.

Carburetor Remove

Steps for removing the carburetor.

Auto By-Starter

Inspection and maintenance of the auto by-starter.

Float/Float Valve/Jet

Procedures for float, valve, and jet maintenance.

Float Level Inspection

How to inspect the float fuel level.

Carburetor Installation

Steps for installing the carburetor.

Reed Valve

Maintenance of the reed valve.

Air Cleaner

Procedures for air cleaner maintenance.

Brake System

Front Disc Brake System

Details of the front disc brake system.

Rear Drum Brake System

Procedures for the rear drum brake system.

Maintenance Information

General information for brake system maintenance.

Troubleshooting

Solutions for common brake system issues.

Hydraulic Disc Brake

Information on hydraulic disc brake systems.

Disc Brake -Air Bleed

Steps for bleeding the disc brake system.

Disc Brake - Caliper

Procedures for the disc brake caliper.

Brake Disc

Inspection and maintenance of the brake disc.

Disc Brake - Master Cylinder

Procedures for the disc brake master cylinder.

Drum Brake

Information on the drum brake system.

Body Cover

Mechanism Illustration

Exploded view of scooter body covers.

Maintenance Information

General information and sequence for body cover maintenance.

Front Cover

Procedures for removing and installing the front cover.

Handle Cover

Steps for removing and installing the handle cover.

Front Fender

Procedures for front fender removal and installation.

Left & Right Side-Covers

Steps for side cover removal and installation.

Rear Carrier

Procedures for rear carrier removal and installation.

Luggage Box

Steps for luggage box removal and installation.

Center Cover

Procedures for center cover removal and installation.

Body Cover

Steps for main body cover removal and installation.

Left & Right Side Foot Plates

Procedures for side foot plate removal and installation.

Floor Panel

Steps for floor panel removal and installation.

Front under Spoiler

Procedures for front under spoiler removal and installation.

Inner Cover

Steps for inner cover removal and installation.

Under Cover

Procedures for under cover removal and installation.

Rear Inner Fender

Steps for rear inner fender removal and installation.

Steering, Front Wheel, and Front Shock Absorber

Mechanism Illustration

Diagram of steering, front wheel, and shock absorber components.

Precautions in Operation

Safety and handling precautions for these systems.

Trouble diagnosis

Solutions for common steering and suspension issues.

Steering Handle

Procedures for steering handle removal and installation.

Front Wheel

Steps for front wheel removal, inspection, and installation.

Front cushion

Procedures for front shock absorber removal and installation.

Front fork/steering column

Steps for front fork and steering column service.

Rear Wheel and Suspension

Maintenance Information

General information for rear wheel and suspension maintenance.

Troubleshooting

Solutions for rear wheel and suspension problems.

Rear Wheel

Procedures for rear wheel removal, inspection, and installation.

Rear Shock Absorber

Steps for rear shock absorber removal and installation.

Electrical Equipment

Maintenance Information

General maintenance for electrical components.

Troubleshooting

Solutions for electrical system issues.

Battery

Procedures for battery removal, installation, and charging.

Charging System

Information on the charging system.

Ignition System

Details of the ignition system.

Starting System

Procedures for the starting system.

Oil Level Switch

Inspection and maintenance of the oil level switch.

Fuel Unit

Information on the fuel unit and gauge.

Switch / Horn

Inspection of various switches and the horn.

Bulb Replacement

Procedures for replacing bulbs.

Meter

Procedures for removing and inspecting the meter assembly.

Electrical Diagram

Related product manuals