7-7
Power unit
Removing the manual starter
1. Disconnect the start-in-gear protection
cable a.
2. Remove the manual starter b.
Disassembling the manual starter
1. Align the protrusion a on the starter
plunger a and the mark b on the man-
ual starter b.
2. While holding the starter rope c, turn the
sheave dram d 3–4 turns clockwise.
3. Remove the drive plate e, drive pawls
f, and drive pawl springs g, and then
remove the clip h from the drive plate e.
4. Remove the sheave drum d and plate
i.
5. Remove the spiral spring j. WARNING!
The spiral spring can pop out. Cover
the spiral spring with rags when
removing it.
6. Remove the starter rope c, E-clip k,
starter plunger a, starter plunger spring
l, and guide m.
Checking the manual starter
1. Check the guide, drive pawls, drive plate,
plate, and starter plunger. Replace if
cracked or damaged.
2. Check the clip, drive pawl springs, E-clip,
and starter plunger spring. Replace if
bent, cracked, or damaged.
b
a
i
d
j
c
m
a
l
k