Page – 4/155 AF6ZP0CA – COMBIAC0 & ACE0 2uC – User Manual
5.2 Installation of the hardware ...................................................................................... 35
5.2.1 Positioning and cooling of the controller ..................................................... 35
5.2.2 Wirings: CAN bus connections and possible interferences ........................ 36
5.2.3 Wirings: I/O connections ............................................................................. 38
5.2.4 Connection of an encoder .......................................................................... 39
5.2.5 Connection of a sin/cos sensor .................................................................. 40
5.2.6 Connection of Hall sensors ......................................................................... 40
5.2.7 Connection of main contactor and key switch ............................................ 41
5.2.8 Insulation of the truck frame ....................................................................... 41
5.3 EMC ......................................................................................................................... 42
5.4 Various suggestions ................................................................................................. 43
6 FEATURES ......................................................................................................................... 44
6.1 Operational features ................................................................................................. 44
6.2 Dual traction motor ................................................................................................... 45
6.3 Pump motor .............................................................................................................. 45
6.4 Torque mode ............................................................................................................ 45
6.5 Speed mode ............................................................................................................. 45
6.6 Protection and safety features .................................................................................. 45
6.6.1 Protection features ..................................................................................... 45
6.6.2 Safety features ........................................................................................... 46
7 START-UP HINTS ............................................................................................................... 47
7.1 Check prior to initial power up .................................................................................. 47
7.2 Configuring motor controller for the application ........................................................ 47
7.3 Set-up procedure for AC traction inverter ................................................................. 48
7.3.1 Sin/cos-sensor case ................................................................................... 48
7.4 Set-up procedure for AC pump inverter.................................................................... 49
8 PROGRAMMING & ADJUSTEMENTS .............................................................................. 51
8.1 Settings overview ..................................................................................................... 52
8.2 Settings description .................................................................................................. 53
8.2.1 PARAMETER CHANGE ............................................................................. 53
8.2.2 SET OPTIONS ........................................................................................... 59
8.2.3 ADJUSTMENTS ......................................................................................... 67
8.2.4 SPECIAL ADJUST. .................................................................................... 72
8.2.5 HARDWARE SETTING .............................................................................. 75
8.3 TESTER function ...................................................................................................... 77
8.3.1 TESTER – Master microcontroller .............................................................. 77
8.3.2 TESTER – Supervisor microcontroller ........................................................ 85
9 OTHER FUNCTIONS .......................................................................................................... 87
9.1 PROGRAM VACC function ...................................................................................... 87
9.2 PROGRAM LIFT / LOWER function ......................................................................... 87
9.3 PROGRAM STEER function .................................................................................... 88
9.4 Acceleration
time ...................................................................................................... 88
9.5 Braking time ............................................................................................................. 89
9.6 Acceleration smoothness ......................................................................................... 91
9.7 Steering curve .......................................................................................................... 91
9.8 Description of the throttle regulation ......................................................................... 92
9.9 NMC & NEB output .................................................................................................. 93
9.10 Battery-charge detection .......................................................................................... 94
9.11 EVP Setup ................................................................................................................ 95
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