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FSPS-21
ABB FSPS-21 User Manual
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20
Introduction
to
the
manual
19
21
Table of Contents
Table of Contents
5
Table of Contents
11
1 Safety Instructions
13
Contents of this Chapter
13
Use of Warnings and Notes
13
Safety in Installation and Maintenance
14
2 Introduction to the Manual
15
Contents of this Chapter
15
Applicability
15
Compatibility
15
Drives
15
Tools
15
Plcs
16
Protocol
16
Supported Safety Functions
16
Target Audience
16
Purpose of the Manual
16
Recommended Reading
16
Exclusion of Liability
17
Cybersecurity Disclaimer
17
Terms and Abbreviations
17
Certificates
18
Related Manuals
19
3 Safety System Information and Considerations
21
Contents of this Chapter
21
Applying FSPS-21 Safety Functions
21
Meeting the Requirements of the Machinery Directive
21
Responsibilities
22
Intentional Misuse
22
Safety-Related Parts
22
Limitations of Safe Torque off (STO) Function
22
Overall System Stopping Performance
22
4 Overview of the FSPS-21 Module and the Ethernet Network
23
Contents of this Chapter
23
Module Overview
23
Automatic Acknowledgement
24
Diagnostics
24
Fault Reaction Function
24
Ethernet Network
24
Example Topology of the Ethernet Link
24
5 Safety Functions
27
Contents of this Chapter
27
Sto
27
SS1 with Time Monitoring
28
Priorities of Safety Functions
29
Acknowledgement Methods
30
States and Modes
30
Modes
30
Safety Functions Indications
30
States
30
6 Hardware Description
31
Contents of this Chapter
31
FSPS-21 Layout
31
Type Designation Label
32
7 Planning for Installation
33
Contents of this Chapter
33
Requirements for Designers and Installers
33
Installation Site
33
Electrical Installation
34
Ensuring the EMC Compatibility
34
General Requirements
34
8 Mechanical Installation
35
Contents of this Chapter
35
Necessary Tools and Instructions
35
Unpacking and Examining the Delivery
35
Installing the Module
36
9 Electrical Installation
39
Contents of this Chapter
39
Necessary Tools and Instructions
39
General Cabling Instructions
39
Connecting the FSPS-21 to the Ethernet Network and to the STO of the Drive
39
Terminals
40
10 Installation Checklists
41
Contents of this Chapter
41
Checklists
41
Common Cause Failure (CCF) Checklists
41
General Checklist
41
11 Configuration
43
Contents of this Chapter
43
Competence
43
Tools
43
Drive Parameters Related to Safety Functions
43
Configuring the FSPS-21
44
12 PROFINET IO - Start-Up
47
Contents of this Chapter
47
Warnings
47
Drive Configuration
47
PROFINET IO Connection Configuration
47
FSPS-21 Configuration Parameters - Group a (Group 1)
48
FSPS-21 Configuration Parameters - Group B (Group 2)
54
FSPS-21 Configuration Parameters - Group C (Group 3)
55
Control Locations
56
Starting up Fieldbus Communication for Drives
56
Parameter Setting Examples - ACS380 and ACS580
57
Frequency Control Using Profidrive Communication Profile with PPO Type 4
57
Parameter Setting Examples - ACS880
58
Speed Control Using Profidrive Communication Profile with PPO Type 4
58
Configuring the Master Station
60
Media Redundancy Protocol (MRP)
60
Configuring Media Redundancy Protocol (MRP) with Siemens PLC
60
Configuring Media Redundancy Protocol (MRP) with TIA14
66
Shared Device
68
Configuring Drive Control PLC
68
Configuring Shared Device for ABB PLC with Automation Builder
68
Configuring Safety PLC
69
Configuring Drive Control PLC
70
Configuring Shared Device for Siemens PLC with TIA Portal
70
Configuring Safety PLC
71
Using MRP and Shared Device in the same Network
71
13 PROFINET IO - Communication Profiles
73
Contents of this Chapter
73
Communication Profiles
73
Profidrive Communication Profile
74
Control Word and Status Word
74
Control Word Contents
75
Status Word Contents
76
State Machine for All Operating Modes
78
State Machine for the Positioning Mode
78
References
79
Actual Values
80
Actual Values in Speed Control Mode
80
References in Speed Control Mode
80
ABB Drives Communication Profile
80
Control Word and Status Word
80
Control Word Contents
80
Status Word Contents
82
State Machine
83
Actual Values
84
References
84
Scaling
84
14 PROFINET IO - Communication Protocol
87
Contents of this Chapter
87
Profinet Io
87
PROFINET Network Settings
88
PROFINET IO in FSPS-21
88
The Services Provided by the FSPS-21 Module
88
Cyclic Message Types
89
PPO Types
89
Standard Telegram (ST) Types (DP-V1)
89
Behavior of Output Data
90
Parameter Handling Using Acyclic Parameter Access Mechanism (DP-V1)
90
Header and Frame Structures
90
Errorcode1
91
DP-V1 Read/Write Request Sequence
92
Read and Write Blocks
92
Data Block
93
Example 1A: Reading a Drive Parameter (Array Element)
97
Function Blocks for Sending DP-V1 Messages (Siemens S7)
97
Parameter Data Transfer Examples
97
Example 1B: Reading 3 Drive Parameters (Multi-Parameter)
99
Example 2A: Writing a Drive Parameter (One Array Element)
100
Example 2B: Writing 2 Drive Parameters (Multi-Parameter)
101
Example 3: Reading a Profidrive Parameter
103
Example 4: Configuring the Process Data Written to the Drive
104
Example 5: Determining the Source of the Process Data Read from the Drive
106
Diagnostic and Alarm Mechanism
107
Alarm Mechanism
107
Fault Code Mapping
108
Fault Buffer Mechanism
109
15 Profisafe
111
Contents of this Chapter
111
Introduction
111
System Description
112
Required Components
112
System Overview
112
Tools
112
FSPS-21 Module Passivation
113
Profisafe Description
113
Control Byte and CRC2 Bit Order
113
Profisafe Message Format
113
Status Byte and CRC2 Bit Order
114
ABB_PS3 Profile F-Input User Data
115
FSPS-21 Profisafe Profiles
115
ABB_PS3 Profile F-Output User Data
116
FSPS-21 Module Modes and States
117
State Diagrams
118
Description of States and Modes
119
Transitions between States
121
Profisafe Response Time
122
Calculating the Watchdog Time
123
Profisafe Watchdog Time
123
Installation
124
Configuration
124
Configuring the FSPS-21 Module
124
Parameters for the PROFINET and Profisafe Communication
124
Configuring the ABB AC500-S Safety PLC
126
Configuring the Safety PLC
126
Downloading the GSD File
126
Monitoring the Profisafe Message
135
Configuring FSPS-21 with TIA14
136
Configuring the Siemens SIMATIC Fail-Safe S7 PLC
149
Monitoring the Profisafe Message
165
Fault Tracing
166
Abb Ac500-S
166
Reading Diagnostic Messages
166
Siemens TIA14
167
SIMATIC Manager
168
Diagnostic Messages Related to F-Parameters
170
Typical Communication Errors
171
16 Verification and Validation
173
Contents of this Chapter
173
Verifying the Achieved SIL/PL Level
173
Safety Validation
173
Validation Procedure
173
Acceptance Test Reports
174
Competence
174
Tools
174
Validation Checklists for Start-Up
174
Validation of the Profisafe Connection
174
Validation of the SS1-T Time Limit Hit
175
Validation of the STO Function
175
Validation of the SS1-T Function
176
17 Start-Up
177
Contents of this Chapter
177
Safety
177
Checks
177
18 Fault Tracing
179
Contents of this Chapter
179
Event Types
179
Fault Messages
179
Warning Messages
181
Event Messages
183
Leds
183
Reporting Problems and Failures
185
19 Maintenance
187
Contents of this Chapter
187
Planning
187
Tools
187
FSPS-21 Configuration Back-Up
187
Configuration Backup for FSPS-21
188
Description
188
Settings for Backup
188
FSPS-21 Module Replacement
188
Replacing the FSPS-21 Module
188
Drive Replacement
189
Reinstalling the FSPS-21 Module to Another Drive
189
Drive Firmware Update
190
Updating the Firmware of the Drive Where the FSPS-21 Module Is Installed
190
Updates
190
Proof Tests
190
Decommissioning
191
20 Technical Data
193
Contents of this Chapter
193
Dimension Drawing
193
General Data
193
Connection Data
194
Ambient Conditions
194
Response Times
195
Ethernet Link
195
TCP and UDP Service Ports
195
Safety Functions
196
Safety Data
196
General
196
Basic Safety Data
197
Relevant Failure Modes
198
Related Standards and Directives
198
Related Standards
198
Other Technical Specifications
199
21 Appendix A - Profidrive Parameters and I&M Records of PROFINET IO
201
Contents of this Chapter
201
Profidrive Parameters
201
I&M Records
206
Call-REQ-PDU Telegram for Read/Write Access to I&M Records
206
Response Structure for I&M0 (Read-Only)
206
Response Structure for I&M1 (Read/Write)
207
Response Structure for I&M2 (Read/Write)
207
Response Structure for I&M3 (Read/Write)
207
Response Structure for I&M4 (Read/Write)
207
22 Appendix B - ABB IP Configuration Tool
209
Contents of this Chapter
209
Installation
209
Finding Adapter Modules in the Network
209
Rewriting the IP Configuration of Adapter Modules
210
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ABB FSPS-21 Specifications
General
Brand
ABB
Model
FSPS-21
Category
Control Unit
Language
English
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