ABB IRB 6660 - 130/3.1 User Manual

3.4 Replacement/changing activities
3.4.1 Type of lubrication in gearboxes
Introduction
This section describes where to find information about the type of lubrication,
article number and the amount of lubrication in the specific gearbox. It also
describes the equipment needed when working with lubrication.
Type and amount of oil in gearboxes
Information about the type of lubrication, article number as well as the amount in
the specific gearbox can be found in Technical reference manual - Lubrication in
gearboxes available for registered users on myABB Business Portal, www.mypo-
rtal.abb.com.
Before starting any inspection, maintenance, or changing activities of lubrication,
always contact the local ABB Service organization for more information.
For ABB personnel: Always check ABB Library for the latest revision of the manual
Technical reference manual - Lubrication in gearboxes, in order to always get the
latest information of updates about lubrication in gearboxes. A new revision will
be published on ABB Library immediately after updates.
Location of gearboxes
The figure shows the location of the gearboxes.
xx0700000026
Gearbox, axis 1A
Continues on next page
144 Product manual - IRB 6660
3HAC028197-001 Revision: S
© Copyright 2007-2018 ABB. All rights reserved.
3 Maintenance
3.4.1 Type of lubrication in gearboxes

ABB IRB 6660 - 130/3.1 Specifications

General

Model	IRB 6660 - 130/3.1
Category	Industrial Robot
Manufacturer	ABB
Payload	130 kg
Reach	3.1 m
Degrees of Freedom	6
Number of axes	6
Mounting	Floor
Protection Class	IP 67
Repeatability	±0.05 mm
Robot Control	IRC5
Type	Articulated
Protection	Dust and water-resistant

Summary

Safety

General safety information

Covers essential safety principles and general precautions for robot operation.

Safety actions

Details critical safety procedures and actions to be taken in specific situations.

Safety risks

Identifies potential hazards during installation, service, and operation of the robot.

Safety signals and symbols

Installation and Commissioning

Unpacking

On-site installation

Working range and type of motion

Maintenance

Maintenance schedule and component life

Specifies maintenance intervals, activities, and expected component lifetimes.

Inspection activities

Details procedures for inspecting various robot components, including oil levels and mechanical parts.

Replacement/changing activities

Provides instructions for replacing or changing parts and fluids, such as gearbox oil.

Repair

General procedures

Complete robot

Details procedures for replacing major robot assemblies like cable harnesses and arm systems.

Upper and lower arms

Focuses on repair procedures for specific robot arm components like turning disks and parallel rods.

Frame and base

Motors

Details the replacement process for robot motors on various axes.

Gearboxes

Provides instructions for replacing gearboxes on different robot axes.

Calibration

Calibration methods

When to calibrate

Lists situations requiring robot system calibration, such as resolver value changes.

Synchronization marks and axis movement directions

Shows the location of synchronization marks and defines axis movement directions for calibration.

Updating revolution counters

Details the procedure for updating robot axis revolution counters using the FlexPendant.

Calibrating with Axis Calibration method

Describes the Axis Calibration procedure, including tool usage and safety precautions.

Calibrating with Calibration Pendulum method

Verifying the calibration

Checking the synchronization position

Explains how to check the robot's synchronization position using MoveAbsJ or jogging.

Decommissioning

Scrapping of robot

Decommissioning of balancing device

Spare Part Lists

Spare part lists and illustrations

Circuit Diagrams

Circuit diagrams