ABB IRB 6660 - 130/3.1 User Manual

Table of contents
9Overview of this manual ...................................................................................................................
15Product documentation ....................................................................................................................
17How to read the product manual ......................................................................................................
191 Safety
191.1 General safety information ..................................................................................
191.1.1 Limitation of liability .................................................................................
211.1.2 Protective stop and emergency stop ...........................................................
221.2 Safety actions ...................................................................................................
221.2.1 Fire extinguishing ....................................................................................
231.2.2 Emergency release of the robot axes ..........................................................
241.2.3 Make sure that the main power has been switched off ....................................
251.3 Safety risks ......................................................................................................
251.3.1 Safety risks during installation and service work on robots ..............................
271.3.2 Moving robots are potentially lethal ............................................................
281.3.3 First test run may cause injury or damage ....................................................
291.3.4 Work inside the working range of the robot ..................................................
301.3.5 Enabling device and hold-to-run functionality ...............................................
311.3.6 Risks associated with live electric parts .......................................................
331.3.7 The unit is sensitive to ESD .......................................................................
341.3.8 Hot parts may cause burns .......................................................................
351.3.9 Safety risks related to pneumatic/hydraulic systems ......................................
361.3.10 Brake testing ..........................................................................................
371.3.11 Safety risks during handling of batteries ......................................................
381.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................
401.4 Safety signals and symbols .................................................................................
401.4.1 Safety signals in the manual ......................................................................
421.4.2 Safety symbols on product labels ...............................................................
492 Installation and commissioning
492.1 Introduction ......................................................................................................
502.2 Unpacking .......................................................................................................
502.2.1 Pre-installation procedure .........................................................................
542.2.2 Working range and type of motion ..............................................................
582.2.3 Risk of tipping/stability .............................................................................
602.3 On-site installation ............................................................................................
602.3.1 Lifting robot with fork lift ...........................................................................
662.3.2 Lifting robot with roundslings ....................................................................
692.3.3 Lifting robot with lifting slings ....................................................................
732.3.4 Manually releasing the brakes ...................................................................
752.3.5 Lifting the base plate ................................................................................
762.3.6 Securing the base plate ............................................................................
812.3.7 Orienting and securing the robot ................................................................
842.3.8 Fitting equipment on robot .......................................................................
882.3.9 Installation of chip protection - IRB 6660 - 205/1.9 .........................................
902.3.10 Installation of cooling fan for motors (option) ................................................
972.3.11 Installation of Foundry Plus Cable guard (option no. 908-1) .............................
982.3.12 Loads fitted to the robot, stopping time and braking distances .........................
992.3.13 Signal lamp (option) .................................................................................
1002.4 Restricting the working range ..............................................................................
1002.4.1 Axes with restricted working range .............................................................
1012.4.2 Mechanically restricting the working range of axis 1 ......................................
1032.4.3 Extended working range, axis 1 (option 561-1) .............................................
1042.5 Electrical connections ........................................................................................
1042.5.1 Robot cabling and connection points ..........................................................
1072.6 Start of robot in cold environments ......................................................................
Product manual - IRB 6660 5
3HAC028197-001 Revision: S
© Copyright 2007-2018 ABB. All rights reserved.
Table of contents

ABB IRB 6660 - 130/3.1 Specifications

General

Brand	ABB
Model	IRB 6660 - 130/3.1
Category	Robotics
Language	English