ABB IRB 6700 Series User Manual

Fan cables (option)
These cables are not included in the standard delivery, but are included in the
delivery if the fan option is ordered. The cables are completely pre-manufactured
and ready to plug in.
Cabling to be installed on the robot is specified in section Installing the motor
cooling fan (option) on page 103.
Cabling between robot base and control cabinet, cooling fans
The cables specified below are specific for the IRC5 controller and used when the
robot is equipped with cooling fans. The cabling for the cooling fans runs all the
way from the robot base to the inside of the cabinet. Fans can also be ordered
without cables.
If equipping the robot with cooling fans, use the cabling specified below. The cables
for cooling fans listed below are used together with a distributing cable, also
specified below.
Connection pointArt. no.Cable
Distributing cable: R1.FAN.SW2/33HAC022723-001Harness - cooling, 7 m
Inside cabinet: A43.X10 and A43.X11
Distributing cable: R1.FAN.SW2/33HAC022723-004Harness - cooling, 15 m
Inside cabinet: A43.X10 and A43.X11
Distributing cable: R1.FAN.SW2/33HAC022723-005Harness - cooling, 22 m
Inside cabinet: A43.X10 and A43.X11
Distributing cable: R1.FAN.SW2/33HAC022723-006Harness - cooling, 30 m
Inside cabinet: A43.X10 and A43.X11
Product manual - IRB 6700 101
3HAC044266-001 Revision: N
© Copyright 2013 - 2018 ABB. All rights reserved.
2 Installation and commissioning
2.6.1 Robot cabling and connection points
Continued

ABB IRB 6700 Series Specifications

General

Payload	150-300 kg
Reach	2.60-3.20 m
Number of Axes	6
Protection Rating	IP67
Controller	IRC5
Protection	Foundry Plus 2
Mounting	Floor

Summary

1 Safety

1.1 General safety information

Covers general safety aspects and specific information on avoiding personal injuries and product damage.

1.3 Safety risks

Details safety risks during installation, service, and operational disturbances.

1.4 Safety signals and symbols

Explains danger levels, safety signals, and symbols used in the manual and on product labels.

2 Installation and commissioning

2.1 Introduction

Overview of assembly instructions and technical data for installing the IRB 6700.

2.2 Unpacking

Covers unpacking and pre-installation procedures, including storage and operating conditions.

2.4 On-site installation

Provides brief installation steps, including base plate and manipulator securing.

2.6 Electrical connections

Details robot cabling and connection points for power, signals, and fan cables.

3 Maintenance

3.1 Introduction

Overview of maintenance activities, schedule, and procedures for the IRB 6700.

3.2 Maintenance schedule and expected component life

Specifies maintenance intervals, schedules, and expected component lifespan.

3.3 Inspection activities

Details inspection procedures for motor seals, oil levels, cable harnesses, and other components.

3.4 Replacement/changing activities

Covers procedures for replacing components like gearboxes, batteries, and lubricants.

4 Repair

4.1 Introduction

Introduction to repair activities, required equipment, and safety information.

4.2 General procedures

Details general repair procedures like leak-down tests and mounting instructions.

4.3 Lifting associated procedures

Provides procedures for attaching lifting accessories for safe lifting of robot parts.

4.5 Upper and lower arms

Covers replacement of upper and lower arm components, including the wrist.

4.7 Motors

Details procedures for replacing motors for various axes (axis-1, axis-2, etc.).

4.8 Gearboxes

Provides procedures for replacing gearboxes for different axes (axis-1, axis-2, etc.).

5 Calibration

5.1 Introduction to calibration

General information about calibration methods and terminology.

5.3 Updating revolution counters

Describes how to update revolution counters for rough calibration of manipulator axes.

5.4 Calibrating with Axis Calibration method

Detailed description of the Axis Calibration method, tools, and procedures.

6 Decommissioning

6.1 Environmental information

Information on product disposal, hazardous materials, and oil/grease recycling.

6.2 Scrapping of robot

Important safety precautions for robot disassembly and scrapping.

6.3 Decommissioning of balancing device

Details on safely decommissioning the balancing device due to stored energy.

7 Robot description

7.1 Type A vs type B motors

Identifies motor types visually and by article number, including interchangeability.

8 Reference information

8.2 Applicable standards

Lists relevant EN ISO and European standards applicable to the product.

8.4 Screw joints

Provides guidance on tightening screw joints, including torque values and lubrication.

8.6 Standard toolkit

Lists standard tools required for service, repair, and installation activities.

8.7 Special tools

Lists special tools required for specific activities, with article numbers.

9 Spare parts

9.1 Spare part lists and illustrations

Information on where to find spare parts lists and exploded views.

10 Circuit diagrams

10.1 Circuit diagrams

Information on where to find circuit diagrams for controllers and robots.