KE-484C
CONTENTS
1. NAME OF EACH PART............................... 1
2. SPECIFICATIONS ....................................... 2
2-1. Specifications ......................................................... 2
3. INSTALLATION ........................................... 3
3-1. Power table............................................................. 3
3-2. Installing the control box......................................... 4
3-3. Installing the rubber cushions................................. 5
3-4. Installing the oil pan................................................ 5
3-5. Installing the cushions ............................................ 5
3-6. Installing the switching plate................................... 6
3-7. Installing the machine head.................................... 6
3-8. Installing the head rest ........................................... 7
3-9. Installing the operation panel.................................. 7
3-10. Connecting the ground wire.................................. 8
3-11. Connecting the cords............................................ 9
3-12. Piping ..................................................................12
3-13. Installing the belt cover........................................15
3-14. Installing the foot switch.......................................15
3-15. Installing the needle sub plate .............................16
3-16. Installing the spool stand .....................................17
3-17. Installing the eye guard........................................17
4. LUBRICATION............................................ 18
4-1. Lubrication points ..................................................18
5. OPERATION ............................................... 19
5-1. Name and function of each operation panel item ......19
5-2. Operating procedure..............................................21
5-3. Operating the foot switch .......................................22
5-4. Operating the emergency stop switch....................23
5-5. Operating the thread wiper switch ........................23
6. CHECKING THE SEWING PATTERN........ 24
7. CORRECT USE .......................................... 25
7-1. Installing the needle...............................................25
7-2. Threading the upper thread ...................................25
7-3. Winding the lower thread.......................................26
7-4. Replacing the bobbin case and
threading the thread ..............................................27
7-5. Thread tension.......................................................27
8. SEWING ..................................................... 30
9. MAINTENANCE AND INSPECTION .......... 31
9-1. Checking the needle..............................................31
9-2. Cleaning the rotary hook........................................31
9-3. Lubrication.............................................................32
9-4. Draining the oil.......................................................33
9-5. Cleaning the control box air inlet port ....................33
9-6. Cleaning the air holes of belt cover
and frame side cover.............................................33
9-7. Cleaning the eye guard..........................................33
10. STANDARD ADJUSTMENTS................... 34
10-1. Adjusting the needle bar height ...........................34
10-2. Adjusting the needle bar lift amount .................... 34
10-3. Adjusting the needle clearance ........................... 35
10-4. Adjusting the thread take-up amount .................. 35
10-5. Adjusting the movable knife ................................ 36
10-6. Adjusting the work clamp lift amount................... 38
10-7. Work clamp interchangeability ............................ 39
10-8. Adjusting the needle up stop position.................. 39
10-9. Adjusting the thread wiper................................... 40
10-10. Adjustment of air pressure ................................ 40
10-11. Checking the input sensor and DIP switch input..... 41
10-12. Checking the input voltage................................ 42
10-13. Clearing all memory settings............................. 42
10-14. Moving stitch patterns ....................................... 43
11. USING THE COUNTERS ..........................44
11-1. Using the bobbin thread counter ......................... 44
11-2. Using the production counter .............................. 44
12. CHANGING FUNCTIONS USING
THE DIP SWITCHES.................................
45
12-1. Operation panel DIP switches............................. 45
12-2. DIP switches inside the control box..................... 46
12-3. Using user programs........................................... 47
13. CHANGING SPECIAL FUNCTIONS
USING THE MEMORY SWITCHES
......... 49
13-1. Using the cycle sewing function .......................... 52
14. SETTING THE WORK CLAMP MODE .....54
14-1. Light work clamp ................................................. 55
15. TABLE OF ERROR CODES .....................56
16. TROUBLESHOOTING ..............................58
17. OPTIONAL PARTS ...................................61
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