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Hatz 2G40 User Manual

Hatz 2G40
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2G40, 2G40 H Transport, assembly and commissioning
HATZ
29Operator’s Manual
Comply with all notices and warning labels on the engine and keep them
in a legible condition. If a label should become detached or difficult to
read, it must be replaced promptly. For this purpose, contact your nearest
HATZ service station.
Any improper modification of the engine will result in a loss of liability cov-
erage for resulting damage.
Only regular maintenance, as specified in this manual, will maintain the op-
erating readiness of the engine.
The assembly instructions contain important information on how to safely
assemble the engine. They are available from any Hatz service station.
If you have any questions, please contact your nearest HATZ service sta-
tion before commissioning the engine.
6.3 Preparations for commissioning
Check the delivered parts for completeness, damage, and other noticeable
issues.
Ensure that the setup location is adequately ventilated.
DANGER
Danger to life from inhaling exhaust gases.
Toxic engine exhaust gases can lead to loss of consciousness
and even death in closed-off and poorly ventilated rooms.
Never operate the machine in closed-off or poorly ventilated
rooms.
Do not breathe in the exhaust gases.
6.4 Filling engine oil (first filling)
Engines are normally delivered without an engine oil filling.
Safety notes
CAUTION
Danger of injury
Prolonged contact with engine oil can lead to irritation of the
skin.
Wear safety gloves.
If there is contact with the skin, thoroughly wash the af-
fected areas of the skin with soap and water.

Table of Contents

Questions and Answers:

Hatz 2G40 Specifications

General IconGeneral
Displacement462 cm³
Cooling SystemAir-cooled
Compression Ratio20.5:1
Fuel TypeDiesel
Fuel SystemDirect injection
Starting SystemElectric starter
Engine Type1-cylinder 4-stroke diesel engine
Lubrication SystemForced lubrication

Summary

Safety

3.1.1 Intended use and foreseeable misuse

Defines appropriate and inappropriate uses of the engine to ensure safety.

3.2 Safety notes

Contains specific safety instructions for operation and maintenance.

3.2.1 Operational safety

Key safety instructions for safe machine operation.

3.2.2 Machine-specific safety instructions for operation

Specific safety precautions for operating the engine.

3.2.3 Machine-specific safety instructions for maintenance work

Specific safety precautions for performing maintenance.

3.2.4 Electrical equipment

Safety precautions related to the engine's electrical system.

Engine overview

Transport, assembly and commissioning

6.1 Transport

Safety guidelines and procedures for transporting the engine.

6.4 Filling engine oil (first filling)

Procedure for adding engine oil before initial startup.

Operation and use

7.1 Safety notes

General safety warnings and guidelines for operating the engine.

7.3 Start preparation

Steps to prepare the engine before starting.

7.4 Starting the engine

Detailed steps for starting the engine safely.

7.5 Switching off the engine

Methods and procedures for safely shutting down the engine.

7.5.1 Switching off the engine (mechanical)

How to stop the engine using mechanical controls.

7.5.2 Switching off the engine (electrical)

How to stop the engine using electrical controls.

7.6 Check the oil level

Procedure for checking and maintaining the engine oil level.

7.6.1 Engine oil level

Detailed steps for checking the engine oil level.

Maintenance

8.2.2 Maintenance plan

Scheduled maintenance tasks and intervals.

8.2.5 Change the engine oil and oil filter

Step-by-step guide to changing engine oil and filter.

8.2.10 Changing the fuel filter

Step-by-step guide to replacing the fuel filter.

Faults

9.1 Trouble shooting

Guide to diagnosing and resolving common engine problems.

Storage and disposal

EPA CERTIFIED ENGINES

EPA CERTIFIED ENGINES WITHIN CALIFORNIA

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