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Hatz 2G40 User Manual

Hatz 2G40
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Maintenance 2G40, 2G40 H
50
HATZ
Operator’s Manual
Before starting, ensure that no persons are located in the danger zone of
the engine or machine.
Performance of maintenance work
The entire machine is designed to be maintenance friendly. Parts that re-
quire maintenance are easily accessible.
Perform maintenance work faithfully at the specified intervals to prevent
premature wear of the machine.
Follow the notice and warning labels on the machine.
Always retighten screw connections loosened during maintenance work.
After the necessary maintenance and repair work is completed, perform a
function test (test run).
For maintenance work that is not listed and described in the maintenance
documentation, please contact your nearest HATZ service station.
8.2 Maintenance work
Safety note
CAUTION
Danger of injury if maintenance instructions are not fol-
lowed.
Only perform maintenance when the engine is switched off.
Protect the starting key against unauthorized access.
Disconnect the negative terminal of the battery.
After the maintenance work is completed, ensure that all
tools have been removed from the machine.
8.2.1 Maintenance notice label
NOTICE
i
The illustrated maintenance label is delivered with every engine.
It should be mounted on the engine or machine in a clearly
visible location.
The maintenance intervals specified on the maintenance
plan must be adhered to (see chapter 8.2.2 Maintenance
plan, page 51)

Table of Contents

Questions and Answers:

Hatz 2G40 Specifications

General IconGeneral
Displacement462 cm³
Cooling SystemAir-cooled
Compression Ratio20.5:1
Fuel TypeDiesel
Fuel SystemDirect injection
Starting SystemElectric starter
Engine Type1-cylinder 4-stroke diesel engine
Lubrication SystemForced lubrication

Summary

Safety

3.1.1 Intended use and foreseeable misuse

Defines appropriate and inappropriate uses of the engine to ensure safety.

3.2 Safety notes

Contains specific safety instructions for operation and maintenance.

3.2.1 Operational safety

Key safety instructions for safe machine operation.

3.2.2 Machine-specific safety instructions for operation

Specific safety precautions for operating the engine.

3.2.3 Machine-specific safety instructions for maintenance work

Specific safety precautions for performing maintenance.

3.2.4 Electrical equipment

Safety precautions related to the engine's electrical system.

Engine overview

Transport, assembly and commissioning

6.1 Transport

Safety guidelines and procedures for transporting the engine.

6.4 Filling engine oil (first filling)

Procedure for adding engine oil before initial startup.

Operation and use

7.1 Safety notes

General safety warnings and guidelines for operating the engine.

7.3 Start preparation

Steps to prepare the engine before starting.

7.4 Starting the engine

Detailed steps for starting the engine safely.

7.5 Switching off the engine

Methods and procedures for safely shutting down the engine.

7.5.1 Switching off the engine (mechanical)

How to stop the engine using mechanical controls.

7.5.2 Switching off the engine (electrical)

How to stop the engine using electrical controls.

7.6 Check the oil level

Procedure for checking and maintaining the engine oil level.

7.6.1 Engine oil level

Detailed steps for checking the engine oil level.

Maintenance

8.2.2 Maintenance plan

Scheduled maintenance tasks and intervals.

8.2.5 Change the engine oil and oil filter

Step-by-step guide to changing engine oil and filter.

8.2.10 Changing the fuel filter

Step-by-step guide to replacing the fuel filter.

Faults

9.1 Trouble shooting

Guide to diagnosing and resolving common engine problems.

Storage and disposal

EPA CERTIFIED ENGINES

EPA CERTIFIED ENGINES WITHIN CALIFORNIA

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