PREFACE
This
SERVICE
MANUAL
has
been
prepared
as a
"SERVJC'E
GUIDE"
for
!he
mechanic
respon,ible
for
the
upkeep
or
the
I TONDA CB-C'L200.
It is
compiled
into
six
sections
aml
summarizes
the
procedures
for disassembling,
inspecting,
repairing
and
reassembling
the
components
of
the
machine.
Strict
adherence
to
the
instructions
given
here
in
will
result
in
better.
safer
service
work.
This
Sl:RVICE
MANUAL
is based
on
CB200.
with
added
explan.itio
n
and
photo,
on
CL200
except
for
minor
differences.
All
information,
illustrations
and
specifications
conta
in
ed
herein
are
based
on
the
1973
model.
llONDA
reserves
the
right
to
make
changes
at
any
time
without
notice
and
obligation.
HONDA MOTOR CO., LTD.
Service
Publications
Office
I.
II.
lll.
IV.
V.
VI.
CONTENTS
SERVlCE
PRECAUTIONS
.............
.
INSPI:.CTION
AND
ADJIJSTMfNT
1
2
I.
Tappet
. . . . . . . . . . . . . . . . . . . . . . . . 2
2. Breaker
poinc
gar
and
ign
ition tim
in
g.
. . . 2
3. Carburetor
....
.
....
,
..
, ,
..
, . . . . . 3
4.
Throttle
grip play. . . . . 3
5.
Clutch . . . . . . . . . . . .
......
. 4
5
5
6.
Cam
chain .
....
,
.....
••
. •
.....
• .
7.
Engine oil
..........•.........
8. f root disc brake . . . . . . . . . . . . . • • . . . 6
'I
Front drum
brake
. • • . . . . . . . . . . . . . 6
I
0.
Rear brake . . . . • . . . . . . • . . . . . . . . . . 7
11.
Air
cleaner. . . . . . . . • . . . . . . . • . . . . . 8
12. Oil filter
...
..
....
,
...
, . . . 8
13. Fuel filter . . . . . . . . . . . . . . . . . . . . . . 9
14.
Spark
plug . . 10
I 5. Drive chain. . . . . . . . .
10
16. Front suspension
and
wheel
..........
11
17.
Rear
suspen~ion
and
wheel
...
. _ . . . . .
11
I&. Headlight beam . . . . . . . . .•. .
11
ENCINE
12
I.
2.
3.
On-vehicle
~ervicing
,
.......
, , . . , . . .
12
Engine removal and
i,mal
lation
..
•
.....
12
Cylinder head. camshaft. cylinder
and
piston
.
................
.
..
. .
13
4,
Oil
pump
and oil filter .
..
..
.........
19
5.
Clutch
..........
.
...
.
...
.
....
.
22
6.
Cea(
shift mechanism . . . . . . . . . .
24
7, Transm
issi
on
. .
27
8. Kick
starter
..
..
.
..
.
....
29
9. Cam chain tensioner
....
.....
.•.
.
...
30
10.
Crankshaft
, . , , • , , , • , ,
.•
, ,
..
,
.••.
31
11. Crankcase
........
.....
..
.......
33
l 2. ('arburecor
................
.
....
. 34
FRAME
.......................•
,
...
36
I.
Fronr
wheel (disc brake
type)
. . . . . . 36
2.
FrolH
dio:;c
hrake
...
.........
•
.....
39
3.
l'ronc
wheel
and
fro111
brake
(drum brake _type)
...
.
...
..
.
..
....
45
4.
Rear
wheel.and
rear
brake
..........
48
5. Scecring hantlleuar
..•...
•.
..
•.
....
50
6.
Steering stem
..............
, . . . . . 52
7.
Front suspension .
......
. . ,
...
,
..
, ,
54
8.
Rear
suspension
..........
_ . . . . . . .
56
9.
Frame
body
58
ELECTRICAL
. . . . . . . . . . . . • . . . . . . .
61
1 .
General
description . . b I
2.
Ignition system
.....
.
..
.
..
...
..
62
3.
Charging
syslcm 65
4. Starting system . . . . . . . . . . . . 69
5. Elcclrical equipment
....
.
....
. , , , .
7"
SERVICI!
DATA
.
.....
,
.,
.,
. , , , . , . , . . . 75
I.
S;>ecial
Louis
, , , , ,
•..•
,
..
, • , , , , . ,
75
2.
Main
cenance
schedule
76
,.\,
To,·
que
specifications . . . . . . . . .
77
4 . Service data
78
5.
fro11ble
i,11001
,
ing.
. • . . • . . . • . . .
80
6.
Specifications . . . . . . . . . . . . . . .
&S
7.
Wiring
diagram
. . . . . . . . . . . . . . . . . . .
8(,
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