Honda CB200 User Manual

111. ENGINE
11. CRANKCASE
Fig. 3-64
( J ) Upper crankcase
( 2 )
Lower crankcase
( 3) Dowel pin A (10 x 14mm)
( 4 ) Oil separate,
( 5 ) Oil separator set bar
( 6) Cable clip R
( 7 ) Cable clip A
( 8) O-ring (33.5 X 3mm)
( 9 ) Drain plug
1 Disassembly
1. Remove the cylinder head, cylinder and piston. See
page 14.
2 Separate the upper and lower crankcases and remove the
c,ankshaft, mainshaft. countershaft) gear shift drum
and kick starter.
3. Remove the oil se parator and take out the set bars.
Remove the separator from the low er crankcase.
Inspection
1. Check the crankcase oil passage for dogging.
Assembly
1. Apply a unifonn coat ing of proper sealing agent to the
crankcase mating surfaces.
2. Make sure all dowel pins arc properly installed in their
respective po s itions.
3. Tighten nine 6mm holls and nine 8mm bolts.starting at
the ce nter toward outside in criss-cross fashion.
Use care not to damage the starting motor ca bl e while
tightening.
Use each bolt in its proper positio n.
Torque specifications: 6mm holt 70-110 kg-<:m
(5.1 - 8.0 lbs-ft)
8mm bolt 200 260 kg-<:m
(14.5-18.8 lbs -f t)
Fig. 3-65 (I) Oil separator
(2) Separator set bar
(1 >-------
F
.
,~ )
,g .
.l-()6
( I) (,mm bolt (2) 8mm bolt
(J) Starting motor ca hl e
33

Honda CB200 Specifications

General

Compression Ratio	9.0:1
Fuel System	Carburetor
Transmission	5-speed
Front Suspension	Telescopic fork
Rear Brake	Drum
Fuel Capacity	12 Liters
Rear Suspension	Twin shock absorbers