10-14
CAMSHAFT/CRANKSHAFT/ PISTON/CYLINDER HRN216
6. Apply clean engine oil to the connecting rod, end cap,
crankshaft, and connecting rod bolts.
Reinstall the connecting rod to the crankshaft and tighten
the connecting rod bolts to the specified torque (P. 10-8
).
Be sure the projections on the connecting rod and end
cap are aligned on the same side.
TORQUE: 12 N•m (9 ft-lb)
7. Thoroughly clean the crankcase and crankcase cover
mating surfaces, and then apply a bead [Ø 1.0 - 2.0 mm
(Ø 0.04 - 0.08) in diameter] of liquid gasket (Hondabond
HT, Loctite 5900, or equivalent).
Be sure both crankcase bosses are installed and seated
in the crankcase.
Install the crankcase cover with ignition coil and flywheel
brake assembly, and then tighten the six 8 x 25 mm bolts
to the specified torque (P. 1 0 -2
).
TORQUE: 24 N•m (18 ft-lb)
8. Reconnect the breather tube to the crankcase cover
(P. 8 -2
).
9. PKA/VKA/VLA types only:
Reconnect the flywheel brake cable and Z-fitting to the
brake assembly and then pull the flywheel brake lever and
secure the lever to the handlebar with a strap or
equivalent material.
10. Install the flywheel. Make sure the flywheel taper is free of
dirt, oil, grease and other foreign material before
installation (P. 9 - 8
, P. 9-10).
a. Be sure the woodruff key is set in the keyway properly.
b. Apply engine oil to the flywheel nut threads.
c. Holding the flywheel with the flywheel holder special
tool or a commercially available strap wrench, tighten
the 14 mm special nut to the specified torque.
TOOLS:
FLYWHEEL HOLDER 07APB-Z28A101
TORQUE:
PKA/VKA/VLA types: 55 N•m (41 ft-lb)
VYA type: 75 N•m (55 ft-lb)
CONNECTING
ROD BOLT (2)
CONNECTING
ROD END CAP
PROJECTIONS
Apply a bead of
liquid gasket as
shown.
CRANKCASE
BOSS
CRANKCASE
BOSS
8x25mm
FLANGE BOLT (6)
Reconnect the
flywheel brake cable
and Z-fitting.
CRANKCASE
COVER ASSY.
SPECIAL NUT, 14 mm
FLYWHEEL
HOLDER
P/N 07APB-Z28A101
TORQUE
WRENCH
(commercially
available)
To Next Page
Loading...
Need help?
General
