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250 EXC-F 2023
KTM 250 EXC-F 2023 User Manual
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SERVICE
WORK
ON
THE
CHASSIS
12
93
12.46
Removing
the
engine
guard
(EXC
‑
F
Six
Days)
H01638-10
–
Remove
screws
1
and
engine
guard.
12.47
Installing
the
engine
guard
(EXC
‑
F
Six
Days)
H01638-10
–
Attach
the
engine
guard
on
the
frame
at
the
rear
and
swing
up
at
the
front.
–
Mount
and
tighten
screws
1
.
Guideline
Remaining
screws,
chassis
M6
10
Nm
(7.4
lbf
ft)
94
96
Table of Contents
Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
9
Tampering Warning
10
Safe Operation
10
Protective Clothing
10
Work Rules
11
Environment
11
Owner's Manual
11
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Technical Accessories
12
Service
12
Figures
12
Customer Service
12
View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Key Number
15
Engine Number
15
Fork Part Number
16
Shock Absorber Article Number
16
Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Stop Button
17
Horn Button
18
Light Switch
18
Turn Signal Switch
18
Emergency off Switch
18
Start Button
19
Combination Switch (EXC-F Six Days)
19
Overview of Indicator Lamps
19
Opening Fuel Tank Filler Cap
20
Closing the Fuel Tank Filler Cap
20
Cold Start Button
21
Idle Speed Adjusting Screw
21
Shift Lever
22
Foot Brake Lever
22
Side Stand
22
Steering Lock
23
Locking the Steering
23
Unlocking the Steering
24
Combination Instrument 7
25
Combination Instrument Overview
25
Activation and Test
25
Setting Kilometers or Miles
25
Setting the Combination Instrument
26
Setting the Clock
26
Viewing the Lap Time
27
Display Mode SPEED (Speed)
28
Display Mode SPEED/H (Operating Hours)
28
Setup Menu
28
Setting the Unit of Measurement
29
Display Mode SPEED/CLK (Time)
30
Setting the Clock
30
Display Mode SPEED/LAP (Lap Time)
30
Viewing the Lap Time
31
Display Mode SPEED/ODO (Odometer)
31
Display Mode SPEED/TR1 (Trip Master 1)
32
Display Mode SPEED/TR2 (Trip Master 2)
32
Adjusting TR2 (Trip Master 2)
32
Display Mode SPEED/A1 (Average Speed 1)
33
Display Mode SPEED/A2 (Average Speed 2)
33
Display Mode SPEED/S1 (Stop Watch 1)
34
Display Mode SPEED/S2 (Stop Watch 2)
34
Table of Functions
34
Table of Conditions and Menu Activation
36
Preparing for Use 8
37
Advice on Preparing for First Use
37
Running-In the Engine
38
Starting Power of Lithium-Ion Batteries at Low Temperatures (All EU Models)
39
Preparing the Vehicle for Difficult Operating Conditions
39
Preparing the Vehicle for Riding on Dry Sand
39
Preparing the Vehicle for Riding on Wet Sand
40
Preparing the Vehicle for Riding on Wet and Muddy Circuits
41
Preparing Vehicle for High Temperatures or Slow Riding
41
Preparing the Vehicle for Low Temperatures or Snow
41
Riding Instructions
42
Checks and Maintenance Measures When Preparing for Use
42
Starting the Vehicle
42
Activating Traction Control (EXC-F Six Days)
43
Starting off
44
Shifting, Riding
44
Braking
45
Stopping, Parking
45
Transporting
46
Refueling
46
10 Service Schedule
48
Additional Information
48
Required Work
48
Recommended Work
49
Tuning the Chassis 11
51
Checking the Basic Chassis Setting with Rider's Weight
51
Compression Damping of the Shock Absorber
51
Adjusting the Low-Speed Compression Damping of the Shock Absorber
51
Adjusting the High-Speed Compression Damping of the Shock Absorber
52
Adjusting the Rebound Damping of the Shock Absorber
53
Measuring the Dimension of the Rear Wheel Unloaded
53
Checking the Static Sag of the Shock Absorber
54
Checking the Riding Sag of the Shock Absorber
54
Adjusting the Spring Preload of the Shock Absorber
55
Adjusting the Riding Sag
56
Checking the Basic Setting of the Fork
56
Adjusting the Compression Damping of the Fork
57
Adjusting the Rebound Damping of the Fork
57
Adjusting the Spring Preload of the Fork
58
Handlebar Position
59
Adjusting the Handlebar Position
59
12 Service Work on the Chassis
62
Raising the Motorcycle with the Lift Stand
62
Removing the Motorcycle from the Lift Stand
62
Bleeding the Fork Legs
62
Cleaning the Dust Boots of the Fork Legs
63
Removing the Fork Protector
63
Installing the Fork Protector
64
Removing the Fork Legs
64
Installing the Fork Legs
65
(Exc-F Eu/Br)
66
(EXC-F Six Days)
66
Installing the Lower Triple Clamp (EXC-F EU/BR)
67
Installing the Lower Triple Clamp (EXC-F Six Days)
69
Checking the Steering Head Bearing Play
70
Adjusting the Steering Head Bearing Play (EXC-F EU/BR)
71
Adjusting the Steering Head Bearing Play (EXC-F Six Days)
72
Lubricating the Steering Head Bearing
72
Removing Front Fender
73
Installing Front Fender
74
Removing the Shock Absorber
75
Installing the Shock Absorber
75
Removing the Seat
75
Mounting the Seat
76
Removing the Air Filter Box Cover
76
Installing the Air Filter Box Cover
77
Removing the Air Filter
78
Installing the Air Filter
78
Cleaning the Air Filter and Air Filter Box
79
Preparing Air Filter Box Cover for Securing
79
Removing the Main Silencer
80
Installing the Main Silencer
80
Changing the Glass Fiber Yarn Filling in the Main Silencer
80
Removing the Fuel Tank
81
Installing the Fuel Tank
83
Checking for Chain Dirt Accumulation
84
Cleaning the Chain
85
Checking the Chain Tension
85
Adjusting the Chain Tension
86
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
87
Checking the Frame
90
Checking the Link Fork
90
Checking the Throttle Cable Routing
90
Checking the Rubber Grip
92
Adjusting the Basic Position of the Clutch Lever
92
Checking/Correcting the Fluid Level of the Hydraulic Clutch
92
Changing the Hydraulic Clutch Fluid
93
Removing the Engine Guard (EXC-F Six Days)
95
Installing the Engine Guard (EXC-F Six Days)
95
13 Brake System
96
Checking the Free Travel of the Hand Brake Lever
96
Adjusting the Free Travel of the Handbrake Lever
96
Checking the Brake Discs
96
Checking the Front Brake Fluid Level
97
Adding the Front Brake Fluid
98
Checking the Front Brake Linings
99
Changing the Brake Linings of the Front Brake
99
Checking the Free Travel of Foot Brake Lever
102
Adjusting the Basic Position of the Foot Brake Lever
102
Checking the Rear Brake Fluid Level
103
Adding Rear Brake Fluid
104
Checking the Rear Brake Linings
105
Changing the Rear Brake Linings
105
14 Wheels, Tires
108
Removing the Front Wheel
108
Installing the Front Wheel
109
Removing the Rear Wheel
109
Installing the Rear Wheel
110
Checking the Tire Condition
112
Checking Tire Pressure
112
Checking Spoke Tension
113
15 Electrical System
114
Removing the 12-V Battery
114
Installing the 12-V Battery
116
Charging the 12-V Battery
117
Changing Main Fuse
120
Changing the Fuses of Individual Electrical Power Consumers
121
Removing the Headlight Mask with the Headlight
122
Installing the Headlight Mask with the Headlight
123
Changing the Headlight Bulb
123
Checking the Headlight Setting
124
Adjusting the Headlight Range
124
Changing the Turn Signal Bulb
125
Changing the Combination Instrument Battery
125
Diagnostics Connector
126
16 Cooling System
128
Checking the Antifreeze and Coolant Level
128
Checking the Coolant Level
129
Draining the Coolant
129
Refilling Coolant
130
Changing the Coolant
131
17 Tuning the Engine
132
Checking the Play in the Throttle Cable
132
Adjusting the Play in the Throttle Cable
132
Adjusting the Characteristic Map of the Throttle Response
134
Changing the Mapping (EXC-F Six Days)
135
Adjusting the Idle Speed
135
Programming the Throttle Valve Position
136
Checking the Basic Position of the Shift Lever
137
Adjusting the Basic Position of the Shift Lever
137
18 Service Work on the Engine
138
Changing the Fuel Screen
138
Checking the Engine Oil Level
140
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
140
Adding Engine Oil
142
19 Cleaning, Care
144
Cleaning the Motorcycle
144
Checks and Maintenance Steps for Winter Operation
145
20 Storage
146
Preparing for Use after Storage
147
21 Troubleshooting
148
22 Blink Code
150
23 Technical Data
152
Engine
152
Engine Tightening Torques
153
Capacities
155
Engine Oil
155
Coolant
155
Fuel
155
Chassis
155
Electrical System
156
Tires
157
Fork
157
Shock Absorber
157
Chassis Tightening Torques
158
Substances 24
161
Auxiliary Substances 25
163
Standards 26
165
27 Index of Special Terms
166
List of Abbreviations 28
167
29 List of Symbols
168
Yellow and Orange Symbols
168
Green and Blue Symbols
168
Index
169
4
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KTM 250 EXC-F 2023 Specifications
General
Brand
KTM
Model
250 EXC-F 2023
Category
Motorcycle
Language
English
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