10 SERVICE SCHEDULE
49
Every 45 operating hours
Every 30 operating hours/after every race
Every 15 operating hours
Once after 1 operating hour
Check that the throttle cables are undamaged, routed without sharp bends, and set correctly. ○ ● ● ●
Clean the air filter and air filter box. ( p. 79) ● ● ●
Change glass fiber yarn filling in the main silencer. ( p. 81) ●
Service the fork. ●
Service the shock absorber. ●
Check the screws and nuts for tightness. ○ ● ● ●
Check the headlight setting. ( p. 124) ○ ● ● ●
Change the fuel screen. ( p. 137) ○ ● ● ●
Check the fuel pressure. ● ● ●
Check idle. ○ ● ● ●
Check that the radiator fan is functioning properly. (EXC‑F Six Days) ○ ● ● ●
Check the inlet membrane. ●
Final check: Check the vehicle is roadworthy and take a test ride. ○ ● ● ●
Read out the error memory after the test ride using the KTM diagnostics tool. ○ ● ● ●
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet. ○ ● ● ●
○ One-time interval
● Periodic interval
10.3 Recommended work
Annually
Every 135 operating hours
Every 70 operating hours when used for motorsports
Once after 20 operating hours
Once after 10 operating hours
Change the front brake fluid. ●
Change the rear brake fluid. ●
Change the hydraulic clutch fluid. ( p. 94) ●
Lubricate the steering head bearing. ( p. 74) ●
Service the fork. ○
Service the shock absorber. ○
Change the fuel filter. ●
Perform engine service including removing and installing the engine. (Change the spark
plug and spark plug connector. Change the piston. Check/measure the cylinder. Check
the cylinder head. Change the valves, valve springs, and valve spring seats. Check the
camshaft and cam lever. Change the connecting rod, conrod bearing, and crank pin.
Change the shaft seal rings of the water pump. Check the transmission and shift mecha-
nism. Check the oil pressure regulator valve. Change the suction pump. Check the force
pump and lubrication system. Check the timing assembly. Change the timing chain.
Change all engine bearings. Change the freewheel.)
● ●
○ One-time interval
●
Periodic interval
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